Contents

Introduction

Actions in emergency situations

• Emergency flashing lights
• Starting battery overload
• Start from auxiliary battery
• Emergency mode; starting and moving the vehicle with emergency mode activated
• Overheating of the engine and drive system
• Towing and evacuation of a car
• Additional tool kit
• Actions in case of tire damage
• Replacing lamps
• Replacing fuses
• Replacing windshield wiper blades

Daily checks and troubleshooting

Operating a car in winter

A trip to the service station

Operating and maintenance instructions

• Vehicle technical information
• Controls, instrument panel, interior equipment
• Car body and interior care
• Car maintenance

Consumables for maintenance

Warnings and safety rules when working on a vehicle

Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring instruments

Mechanical part of the engine (gasoline engines)

• General information
• Car service
• Engine assembly, engine mounts
• Accessory drive belt, accessory drive belt tensioner
• Timing belt
• Cylinder head and its elements
• Elements of the cylinder block
• Service data and specification

Mechanical part of the engine (diesel engines)

• General information
• Car service
• Engine assembly, engine mounts
• Accessory drive belt, accessory drive belt tensioner
• Timing belt
• Cylinder head and its elements
• Elements of the cylinder block
• Service data and specification

Cooling system

• General information
• Car service
• Replacement of system elements
• Service data and specification

Lubrication system

• General information
• Checking the oil pressure
• Replacement of system elements
• Service data and specification

Power system

• General information
• Car service
• Fuel tank, fuel tank elements, fuel filter
• Elements of the power system in the engine compartment
• Service data and specification

Engine management system

• Accelerator pedal (AP)
• Engine control module (ECM)
• Throttle valve (ETA)
• System sensors
• Service data and specification

Intake and exhaust system

• Intake system
• Exhaust system
• Air charging system
• Components for reducing exhaust gas toxicity
• Service data and specification

Engine electrical equipment

• Ignition system (vehicles with gasoline engines only)
• Pre-heating system (vehicles with diesel engines only)
• Starter
• Generator and its elements
• Rechargeable batteries and their elements
• Special tools and devices

Clutch

• Removing air from the clutch system
• Clutch disc
• Clutch master and slave cylinders
• Clutch pedal
• Service data and specification

Manual transmission

• General information
• Manual transmission oil
• Manual transmission assembly
• Gear shift drive
• Various gearbox elements
• Service data and specification

Automatic transmission

• General information
• Automatic transmission oil
• Automatic transmission assembly
• Shifting and controlling gears
• Various gearbox elements
• Service data and specification

Transfer case (PTU)

• General information
• Transfer case oil
• Transfer case assembly
• Transfer case seals
• Service data and specification

Drive shafts and final drive

• Drive shafts
• Cardan shaft
• Rear final drive (RDU) and its elements
• Electronic all-wheel drive clutch (AOC) and its elements
• Service data and specification

Suspension

• General information
• Car service
• Front suspension components
• Rear suspension components
• Suspension module (SUM) and height sensors
• Service data and specification

Brake system

• General information
• Car service
• Brake system components
• Front brakes
• Rear brakes
• Parking brake
• Anti-lock braking system (ABS)
• Service data and specification

Steering

• General information
• Steering column and its elements
• Steering mechanism and its elements
• Special tools and devices

Body

• General information
• Interior
• Exterior
• Body clearances and dimensions
• Special tools and devices

Passive Restraint System (SRS)

• Safety precautions when working with the system
• Airbag modules
• Passive safety system control unit
• Collision sensors
• Seat belts
• Disposal of pyrotechnic elements of the passive safety system
• Service data and specification

Air conditioning, heating and ventilation (HVAC) system

• General information
• Air conditioning, heating and ventilation system control
• Heating and ventilation system
• Air conditioning system
• Service data and specification

Electrical equipment and vehicle electrical systems

• Chassis equipment CAN bus: power supply and ground
• Transmission CAN bus
• Transmission CAN bus: power supply and ground
• Engine: power supply and ground. NOx reduction control module (NRCM)
• Engine: power supply and ground
• Body CAN bus: power supply and ground
• Body CAN bus. Headlight control units: left (HCML) and right (HCMR)
• Interior lighting: power supply and ground
• Electrical circuits
• Service data and specification
• Vehicle controls and auxiliary electrical equipment
• Infotainment / audio system
• Windshield wipers and washers
• Lighting
• Chassis equipment CAN bus
• Bodywork CAN bus: power supply and ground
• Bodywork CAN bus
• FlexRay: power supply and ground
• FlexRay
• Automatic transmission: power supply and ground
• Automatic transmission
• Infotainment and multimedia: power supply and ground
• Infotainment and multimedia system
• Steering
• Sound signals and speakers
• Cruise control
• Cruise control: power supply and ground
• Electronic stability control: power supply and ground
• Parking assistance system: power supply and ground
• Crash protection: power supply and ground
• Preventing a collision and car leaving the roadway: power supply and “ground”
• Socket
• Tailgate servo
• Visualization of information for the driver
• Radio: power supply and ground
• Radio
• Ethernet: power supply and ground
• Ethernet connections
• Navigation with Internet connection
• Locks and alarm
• Automatic engine stop and start system (“Start-Stop”): power supply and ground
• 12-volt system
• Starting the engine: power supply and ground

Dictionary