Contents

For consumers' information

Technical data and characteristics of the car

• Vehicle labeling
• Technical characteristics

Safety requirements and warnings

• Security requirements
• Warnings

Maintenance

• Scope of work by type of maintenance
• Daily maintenance
• Car service every 500 km
• Seasonal service
• Lubrication of the car

Engine

• Maintenance
• Microprocessor-based fuel supply and ignition control system
• General information
• Precautions
• Features of the engine power supply system
• Features of the electronic control system for fuel injection and ignition
• Diagnostics of the electronic engine management system
• Using parametric control for troubleshooting
• External diagnostic tools
• The main methodological techniques for monitoring and regulating the engine using external diagnostic tools
• Possible engine malfunctions and methods of their elimination
• Checking the technical condition of the engine
• Engine repair
• Filmed and engine installation
• Dismantling the engine
• Dimensions, tolerances and fits of associated engine parts
• Parts and kits of nominal and overhaul dimensions of the engine
• Repair of the cylinder block, pistons, connecting rods, intermediate shaft
• A selection of connecting rod-piston group
• Controlled parameters during the repair of the cylinder block, pistons, connecting rods and intermediate wool
• Crankshaft repair
• Controlled parameters in the repair of cranked wool
• Repair of cylinder head, valve train and camshafts
• Hydraulic tensioner repair
• Controlled parameters during the repair of the cylinder head, valve train and camshafts
• Cooling system pump repair
• Oil pump repair
• Assembling the engine
• Checking and adjusting valve timing
• Tightening torques for engine screw connections
• Special tool
• Engine break-in after repair

Clutch

• Maintenance
• Possible clutch malfunctions and methods of their elimination
• Repair
• Replacing the clutch with clutch release bearing
• Removing and installing clutch discs
• Removing and disassembling the clutch hydraulic actuator
• Assessment of the technical condition of hydraulic drive parts
• Assembling the hydraulic clutch
• Bleeding hydraulic clutch

Gearbox

• Maintenance
• Possible transmission malfunctions and methods of their elimination
• Repair
• Removing the transmission from the vehicle
• Oil leak
• Bearing failure
• Disconnecting the transmission from the transfer case
• Dismantling the gearbox
• Assessment of the technical condition of parts
• Gearbox assembly
• Regulatory data

Transfer case

• Maintenance
• Repair
• Disassembling the transfer case
• Possible transfer case malfunctions and methods of their elimination
• Assessment of the technical condition of parts
• Transfer case assembly
• Assembling the times of the precise gearbox
• Dimensions, tolerances and fits of mating transfer case parts

Cardan drive

• Maintenance
• Front propeller shaft
• Rear propeller drive
• Repair
• Dismantling the propeller shaft
• Possible malfunctions of cardan shafts and methods of their elimination
• Inspection of the technical condition of the propeller shaft parts
• Gimbal wool assembly
• Dimensions, tolerances and fits of mating parts of the driveline

Drive axles

• Rear axle
• Maintenance
• Possible rear axle malfunctions and methods of their elimination
• Repair
• Removing the rear axle
• Dismantling the rear axle
• Assessment of the technical condition of parts
• Dimensions, tolerances and fits of mating parts of the rear and front axles
• Rear axle assembly and adjustment
• Front axle
• Maintenance
• Possible front axle malfunctions and methods of their elimination
• Repair
• Removing the front axle
• Dismantling the front axle
• Front axle assembly
• Dimensions, tolerances and fits of mating front axle parts

Frame and car suspension

• Frame
• Maintenance
• Repair
• Car suspension
• Maintenance
• Possible suspension malfunctions and methods of their elimination
• Repair
• Dismantling the front spring suspension
• Disassembled and reassembled rear suspension

Hubs, wheels & tires

• Maintenance
• Balancing wheels with complete tires
• Wheel hub bearing adjustment
• Possible wheel and tire malfunctions and methods of their elimination
• Repair
• Dimensions, tolerances and fits of mating wheel hub parts
• Disassembled, disassembly and assembly of hubs
• Removing ears

Steering

• Maintenance
• Power steering pump drive belt tension
• Checking the level and changing the oil in the power steering system
• Checking the steering wheel free play
• Possible malfunctions of the steering and methods of their elimination
• Repair
• Removing the steering gear
• Removing the steering gimbal
• Removed steering wheel
• Removing the tilt steering column
• Disassembling the column tilt adjustment mechanism
• Dismantling the steering gear
• Assembling the steering gear
• Removed, disassembly and assembly of the tie rod

Braking system

• Service brake system
• Maintenance
• Adjustment
• Filling the brake system with fluid and checking the system performance
• Possible malfunctions of the service brake system and methods of their elimination
• Repair
• Removal, disassembly and assembly of service brakes
• Dimensions, tolerances and fits of mating parts of brake systems
• Removal, disassembly and assembly of the vacuum booster
• Parking brake system
• Maintenance
• Adjustment
• Repair
• Removal, disassembly and assembly of the parking brake
• Removing and disassembling the parking brake actuator

Electrical equipment

• Wiring diagram
• Fuses
• Mounting block and relay and fuse block
• Fuse-protected circuits
• Repair
• Battery
• Maintenance
• Generator
• Starter
• Lighting and signaling system
• Maintenance
• Lights for glove boxes
• Headlights
• Fog lights
• Taillights
• Side direction indicators
• License plate lights
• Additional brake light lamp
• Interior lampshades
• Shades of individual lighting and mounting block
• Steering column switch
• Headlamp relay
• Relay-interrupter for direction indicators and alarm
• Sound signal
• List of possible malfunctions of lighting and signaling devices
• Switches and switches
• Lighting control module
• Dashboard center console
• Pointer sensor switch for exterior mirrors, power window switches
• Wiper pause control
• Ignition switch
• Instrumentation and alarms
• Repair
• Removal and installation of a combination of devices
• Possible malfunctions of control devices and methods of their elimination
• Radio equipment
• Electric door locking system
• Possible malfunctions of the antiblocking system of door locks and methods of their elimination
• Windshield wiper motor with gear
• Possible malfunctions of the electric motor with a windshield wiper gear and methods of their elimination
• Data for checking electric motor with gear
• Rear door glass wiper motor
• Data for checking the gear motor
• Heater blower motor
• Motor test data
• Possible malfunctions of the gearmotor of the tailgate glass cleaner and methods of their elimination
• Possible malfunctions of the heater fan electric motor and methods of their elimination
• Engine cooling fan
• Checking the electric fan
• Starting torque check
• Insulation resistance test
• Power check

Body

• General data
• Interior heating and ventilation
• Doors
• Seats
• Seat transformation
• Fuel tank cap
• Hood
• Windshield wipers, water pumps for windshield and rear windows
• Seat belts
• Body fixing
• Body maintenance
• Repair
• Removing the body
• Windshield wipers
• Mirrors, sun visors, handrails, roof moldings, filler caps
• Footrests
• Front bumper
• Rear bumper
• Hood
• Radiator trim, lockers, moldings, aprons and trunk rails
• Front wing
• Windshield glass, tailgate windows and sidewalls
• Removing and installing the door seal
• Removing and installing front and rear door window seals
• Roof hatch
• Doors
• Seat belts
• Dashboard
• Heater

Applications

• Appendix 1 Cuffs and oil seals used in units and assemblies of cars
• Appendix 2 Rolling bearings used in units and assemblies of vehicles
• Appendix 3 Car wiring diagram
• Appendix 4 Mounting block
• Appendix 5 Special tools and devices