Content

General information

• Cab tilt
• Chassis lubrication
• List of abbreviations for initial maintenance and inspection
• Check lubrication and fluid level
• Maintenance Interval
• Metric Conversion Table
• Maintenance of noise control devices
• Scheduled Maintenance Intervals
• Torque charts
• Vehicle Maintenance Schedule

Engine

• Checking the engine drive belt
• Checking the engine noise panel (noise control)

Inspection and replacement of the air cleaner element

Checking the alternator, battery and starter

Engine cooling system

• Radiator
• Checking the fan drive (noise control)
• Checking the pressure relief valve
• Pressurized radiator flush and coolant change

Gearbox

• Change transmission fluid and Allison filter
• Checking the transmission cooler
• Checking the transmission fluid level

Frame brackets and components

• Fifth wheel inspection
• Fifth Wheel Lubrication
• Frame Fastener Torque Check
• Checking the lubrication system of the Vogel chassis
• Checking and filling the Vogel chassis lubrication reservoir

Suspension

• Suspension inspection
• Suspension Lubrication
• Checking the tightening torque of the U-bolts of the suspension

Front axle

• Inspecting pivot elements
• Checking the steering link
• Tie rod lubrication
• Front axle toe-in check

Rear axle

• Re-greasing bridges and filters and cleaning the magnetic filter
• Drive axle lubrication level and breather check

Wheels and tires

• Wheel nut tightening torque
• Checking and adjusting front toe-in

Transmission

• Checking the cardan drive
• Lubrication of universal joints

Braking system

• Checking the pneumatic brake system valve
• Checking and lubricating the automatic slack adjuster
• Replacing the Bendix AD-9 dehumidifier
• Camshaft Bracket Lubrication
• Disc Brake Caliper Lubrication
• Checking the brakes of the Telma® axle retarder

Steering

• Power steering reservoir
• Changing the oil in the power steering and filter
• Power steering lubrication
• Checking the oil level in the power steering reservoir
• Steering cylinder inspection

Fuel system

• Replacing the fuel filter
• Fuel tank clamp nut tightening
• Cleaning the fuel and water separator sight glass

Exhaust system check (noise control)

Cab tilt pump fluid level and system check

Lubricating the door seal, door latch and door hinges

Heater and air conditioner