Content

General information

• Description and operation
• Component locator
• Diagnostic information and procedure
• Specifications
• Special tools and equipment

Engine cooling

• Description and operation
• Component locator
• Diagnostic information and procedure
• Repair instructions
• On-vehicle service
• Specification
• Special tools and equipment

Engine controls

• Engine and ECM problem check report
• Diagnostic information and procedure
• Ignition system
• Fuel system
• Induction system
• Exhaust system
• Engine control module

Engine intake & exhaust

• Description and operation
• Repair instructions
• On-vehicle service
• Specifications

General information

• Cleanness
• Structure
• Engine controls
• Intake system
• Exhaust system
• Lubrication system
• Cooling system
• Fuel system
• Maintenance and repair
• Owner inspections and services
• Standard bolts specifications
• Basic specification
• Vehicle identification
• How to use and maintain workshop

Engine assembly

• Structure and function descriptions
• Diagnostic information and procedure
• Removal and installation
• Disassembly and reassembly

Engine housing

• Cylinder head / cylinder block
• Crankshaft
• Flywheel
• Piston and connecting rod
• High pressure pump
• Vacuum pump

Intake system

• Air flows
• Intake system layout

Exhaust system

• Exhaust system layout
• EGR valve and vacuum modulator
• Exhaust system and muffler

Lubrication system

• Lubrication system
• Trouble diagnosis
• Special tools and equipment

Cooling system

• Cooling system
• Engine cooling system
• Inspection and repair
• Removal and installation
• Preheating system

Fuel system

• Cautions for di engine
• Fuel system
• Removal and installation of fuel tank

Engine control system

• Sensors for diagnosis
• Engine control system

Electric devices and sensors

• Electric devices and sensors
• Trouble diagnosis
• SPecial tools and equipment

Diagnosis

• Scan-100 operating procedures - D27DT engine
• Trouble diagnosis table
• Fuel system diagnosis

Electrical system

• Electric system layout
• Electric components and layout
• Fuses and relays

Cluster / warning & indicator panel

• Meter cluster / indicator display

Switch

• Interior switches
• Switches
• 4WD Switch, rear wiper / washer switch
• Switches on steering wheel
• Multifunction switch
• Wiper and washer assembly

Body

Electrical wiring diagrams

• Starting & charging
• Preheating unit circuit (XDI)
• ECU (engine control unit - D27DT EU IV)
• CU (GSL G32)
• Diagnosis circuit
• TCU (5-speed)
• TOD
• Cluster
• Cigar lighter, power outlet
• Head lamp, DRL(day time running light) unit
• Stop, back up lamp circuit
• P.T.C (positive temperature coefficient) heater
• FATC (full auto temp. control) circuit
• Air con (manual)