Content

Safety notice

Introduction

Tightening torque

Special tools

Maintenance

• Break-in inspection
• Periodic maintenance schedule
• Periodic maintenance procedures
• Storage procedure
• Preseason preparation

Engine, CVT and geatbox

• Engine removal and installation
• Engine leak down test
• Engine measurement
• Air intake system
• Exhaust system
• Rewind starter
• Lubrication system
• Cooling system
• Magneto system
• Rave valve system
• Top end (600 HO E-TEC)
• Top end (800R E-TEC)
• Bottom end (600 HO E-TEC)
• Bottom end (800R E-TEC)

Engine management system (EMS)

• Engine management system
• Communication protocols
• Communication tools and B.U.D.S.
• Diagnostic and fault codes

Fuel system

• Fuel tank and fuel pump
• E-TEC direct fuel injection

Electrical system

• Power distribution
• Ignition system
• Charging system
• Starting system
• Digitally encoded security system (D.E.S.S.)
• Rotax electronic reverse (RER)
• Lights, gauge and accessories

Drive system and brake

• Drive belt
• Drive pulley
• Driven pulley and countershaft
• Brake
• Chaincase
• Drive axle
• Track

Chassis

• Front suspension
• Rear suspension (rmotion)
• Rear suspension (tmotion)
• Steering system
• Body
• Frame

Technical specifications

• 2013 600HO E-TEC
• 2013 800R E-TEC

Wiring diagrams

• Wiring diagram information
• Connector information
• Splice information
• Wiring diagram (general system - 600HO E-TEC)
• Wiring diagram (general system - 800R E-TEC)
• Steering-headlamp harnesses