Contents

Operating instructions

Maintenance

• Car care
• Starting the engine using a booster battery
• Car towing
• Jacking up the car
• Maintenance - list of works
• Maintenance - works
• Engine oil and oil filter - change
• Coolant - check level
• Ribbed belt - check condition
• Exhaust system - visual inspection
• Spark plugs - removal and installation
• Fuel filter - removal and installation
• Air filter - replacing the filter element
• Transmission. Main gear
• Transmission - visual check for leaks
• Automatic transmission - changing transmission fluid
• Suspension and steering
• Steering cuffs - check
• Ball joint caps - check
• Brakes, tires, wheels
• Brake fluid - check level
• Parking brake - functional check and adjustment
• Wheels and tires
• Body. Salon equipment. Heater
• Dust filter - replace
• Electrical equipment
• Windshield wipers - checking the rubber bands of the brushes
• Battery - checking electrolyte level

Gasoline engine

• Specifications
• General information
• Engine - removal and installation
• Cylinder head cover - removing and installing
• Cylinder head - removal and installation
• Timing gear cover - removal and installation
• Timing chain - removal and installation
• Timing chain damper and tensioner - removal and installation
• Chain tensioner stop shoe - removing and installing
• Leading timing sprocket - removal and installation
• Ribbed belt - removal and installation
• Ribbed belt pulley - removal and installation
• Air conditioner belt tensioner - removing and installing
• Engine lubrication system - general information
• Engine oil - circulation
• Oil pressure - check
• Oil pan - removal and installation
• Oil pump - removal and installation
• Dipstick guide tube - removing and installing
• Camshaft - removal and installation
• Valves - removal and installation
• Hydraulic lifters - removal and installation
• Connecting rod-piston group - removal and installation
• Front crankshaft oil seal - removing and installing

Diesel engine

• Specifications
• General information
• Engine - removal and installation
• Cylinder head cover - removing and installing
• Cylinder head - removal and installation
• Timing gear cover - removal and installation
• Timing chain - removal and installation
• Timing chain damper and tensioner - removal and installation
• Leading timing sprocket - removal and installation
• Ribbed belt - removal and installation
• Ribbed belt pulley - removal and installation
• Air conditioner belt tensioner - removal and installation
• Engine lubrication system - general information
• Engine oil - circulation
• Oil pressure - check
• Oil pan - removal and installation
• Oil pump - removal and installation
• Dipstick guide tube - removing and installing
• Camshaft - removal and installation
• Valves - removal and installation
• Hydraulic lifters - removal and installation
• Front crankshaft oil seal - removing and installing

Cooling, heating and ventilation system

• Engine cooling system
• Coolant
• Coolant - replacement
• Thermostat - removal and installation
• Expansion tank and coolant level sensor - removal and installation
• Cooling system - leak test
• Water pump-removal and installation
• Radiator blower and diffuser - removal and installation
• Monoblock radiator - removal and installation
• Heating and air conditioning
• Electric water pump - removal and installation
• Interior blower - removal and installation
• Additional resistance of the blower of the passenger compartment - concept and installation
• Heater - removal and installation
• Air conditioning compressor - removal and installation
• Coolant temperature sensor - removal and installation

Fuel injection system - petrol engines

• General description and precautions
• Fuel injection system - how it works
• Fuel injectors - check
• Fuel rail - removal and installation
• Fuel injectors - removal and installation
• Intake manifold - removal and installation
• Idle speed control - removal and installation
• Air filter housing - removal and installation
• Intake air temperature sensor - removal and installation
• Intake manifold pressure sensor - removal and installation
• Knock sensor - removal and installation
• Electronic accelerator - removal and installation

Power system - diesel engines

• The principle of operation of a diesel engine
• Glow plugs - check
• Glow plugs - removal and installation
• Glow plug relay - removal and installation
• Fuel injectors - removal and installation
• Fuel rail - removal and installation
• Air filter housing engine control unit - removing and installing
• Intake manifold (air mixing chamber) - removal and installation
• RPM / crankshaft position sensor - removal and installation
• Intake air temperature sensor - removal and installation
• Fuel rail pressure sensor - removal and installation
• Electronic accelerator - removal and installation
• Fuel pressure reducing valve in the rail - removal and installation
• High pressure fuel pump - removal and installation

Fuel system

• General provisions
• Fuel pump and fuel gauge sensor - removal and installation
• Fuel tank - removal and installation
• Filler funnel - removal and installation
• Canister purge solenoid valve - removal and installation

Exhaust system

• General information
• Catalyst - operating principle
• Exhaust turbocharger - general information
• Exhaust manifold with turbocharger - removing and installing
• Downpipe and catalyst - removal and installation
• Particulate filter - removal and installation
• Lambda probe - removal and installation
• Exhaust gas recirculation valve - removing and installing
• Intercooler - removal and installation

Ignition system

• General description
• Ignition coils - removal and installation
• Spark plugs - removal and installation

Clutch

• Clutch - removal and installation
• Clutch drive - removal and installation

Gearbox

• Gearbox - removal / install
• Transmission motor - removal and installation
• Transmission input shaft speed sensor - removing and installing
• Transmission pinion position sensor - removing and installing
• Gear shift unit - removal and installation
• Automatic shift contact spring - removal and installation
• Gearbox gaskets - replacement

Braking system

• Specifications
• General description
• Front wheel brake pads - removal and installation
• Front wheel support - removal and installation
• Front wheel brake disc - check, removal and installation
• Rear wheel brake pads - removal and installation
• Wheel brake cylinder - removal and installation
• Brake hoses - removal and installation
• Parking brake cable - removal and installation
• Parking brake lever - removal and installation
• Brake fluid - general information
• Brake system - filling and bleeding
• Brake lines - removal and installation
• Brake light switch - removal and installation
• Parking brake warning lamp switch - removal and installation
• Brake fluid reservoir - removal and installation

Suspension and steering

• Front suspension - general information
• Suspension strut - removal and installation
• Shock strut - disassembly
• Shock absorber - check
• Middle suspension - removal and installation
• Front suspension subframe - removal and installation
• Steering knuckle - removal and installation
• Front wheel hub - removal and installation
• Rear suspension - general information
• Rear suspension shock absorber - removal and installation
• Rear suspension spring - removal and installation
• Anti-roll bar - removing and installing
• Rear wheel hub - removal and installation
• Drive shafts - removal and installation
• SHRUS covers - removal and installation
• Steering - general information
• Airbags - precautions
• Steering wheel - removal and installation
• Tie rod end - removal and installation
• Steering cuffs - removal and installation
• Steering gear - removal and installation
• Power steering motor - removal and installation
• Electronic power steering control unit - removing and installing
• Steering wheel angle sensor - removal and installation

Body and interior trim

• Body - general description and precautions
• Underbody protection - removal and installation
• Front bumper - removal and installation
• Front wing - removal and installation
• Rear bumper - removal and installation
• Door - removal and installation
• Door trim - removal and installation
• Rearview mirror - removal and installation
• External door handle - removal and installation
• Door lock - removal and installation
• Rear door - removal and installation
• Dashboard - removal and installation
• Center console - removal and installation
• Rear part of the center console - removal and installation
• Internal rear-view mirror - removal and installation

Electrical system

• General description and precautions
• Additional electrical equipment - installation
• Troubleshooting electrical equipment
• Switches - check for current flow
• Relay check
• Heated rear window - check
• Sound signal and its relay - removal and installation
• Fuses - replacement
• Battery - removal and installation
• Generator
• Generator - removal and installation
• Starter - removal and installation
• Windshield wiper blade holder - removing and installing
• Front glass wiper mechanism - removing and installing
• Brush holder and rear window wiper motor - removing and installing
• Tank washer - removal and installation
• Washer pump - removal and installation
• Washer jets - removal, installation and adjustment
• Lighting devices - removal and installation
• Rear light - removal and installation
• License plate light bulbs - removal and installation
• Turn signal light - removal and installation
• Instrument panel - removal and installation

Troubleshooting

Basic electrical diagrams