Content

General information

• Technical description
• Vehicle specifications
• Vehicle data sheet

Equipment and controls

• Location of controls and appliances
• Car keys
• Doors, central locking, power windows
• ignition switch (lock)
• Automatic transmission selector lever
• Instrument cluster
• Adjusting the front seats and steering column
• Switches
• HVAC control unit
• Passenger airbag switch
• Gearshift paddles
• Headlight beam direction regulator
• Rearview mirrors

Safety precautions for maintenance and repair

Maintenance

• Location of the main components and assemblies of the car
• Checking the car
• Maintenance schedule
• Checking the condition of wheels and tires
• Checking the fluid level in the glass washer reservoir
• Replacing the windshield wiper blades and the tailgate wipers
• Checking the engine oil level 1.4-1.6 (8V)
• Changing the oil and engine oil filter 1.4-1.6 (8V)
• Replacing engine spark plugs 1.4-1.6 (8V)
• Replacing the replacement element of the engine air filter 1.4-1.6 (8V)
• Replacing the drive belt of auxiliary engine units 1.4-1.6 (8V)
• Checking the condition and replacing the timing belt 1.4-1.6 (8V)
• Checking the level and topping up engine coolant 1.4-1.6 (8V)
• Replacing engine coolant 1.4-1.6 (8V)
• Checking the engine oil level 1.6 (16V)
• Changing the engine oil and oil filter 1.6 (16V)
• Replacing 1.6 (16V) engine spark plugs
• Replacing the replacement element of the engine air filter 1.6 (16V)
• Replacing the drive belt for engine auxiliary units 1.6 (16V)
• Checking the condition and replacing the timing belt 1.6 (16V)
• Checking the level and adding coolant to the engine 1.6 (16V)
• Engine coolant replacement 1.6 (16V)
• Checking the level and adding oil to a manual gearbox
• Checking the fluid level in the reservoir of the hydraulic brake system
• Replacing the fluid in the hydraulic brake system
• Bleeding the hydraulic brake system
• Checking the fluid level in the power steering reservoir
• Checking and adjusting the clutch release drive
• Checking the condition of the brake system
• Checking the condition of the chassis and transmission
• Checking steering status
• Checking the condition of the exhaust system
• Engine and its systems

Diagnostics of malfunctions

• Engine and its systems
• Compression measurement
• Checking the starter starting circuit
• Checking the engine ignition coil 1.4-1.6 (8V) and its circuits
• Checking the ignition coils of the 1.6 engine (16V) and their circuits
• Checking high-voltage motor wires 1.4-1.6 (8V)
• Checking the engine control sensors
• Checking the crankshaft position sensor and its chains
• Checking the throttle position sensor and its engine circuits 1.4-1.6 (8V)
• Checking the throttle position sensor and its engine circuits 1.6 (16V)
• Checking the coolant temperature sensor and its circuits
• Checking the intake air temperature sensor and its circuits
• Injector testing
• Checking the pressure in the engine power system
• Transmission, chassis, steering and braking system
• Electrical equipment

Engine 1.4-1.6 (8V)

• Design description
• Replacing the cylinder head gasket
• Checking and adjusting the thermal clearances in the valve actuator
• Replacing the camshaft oil seal
• Exhaust manifold gasket replacement
• Replacing the front crankshaft oil seal
• Replacing the crankshaft rear oil seal
• Replacing low oil pressure switch sensor
• Crankcase gasket replacement
• Removing the oil pump
• Powertrain support replacement
• Removing and installing engine or powertrain

Engine management system 1.4 -1.6 (8V)

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the coolant temperature sensor
• Removing the throttle position sensor
• Removing the knock sensor
• Removing the intake air temperature sensor
• Removing the absolute air pressure sensor
• Removing oxygen concentration sensors
• Removing the speed sensor
• Ignition coil removal

Engine power system 1.4-1.6 (8V)

• Design description
• Removing and disassembling the fuel module
• Removing the air filter
• Removing the fuel rail and injectors
• Removing the idle speed regulator
• Throttle Removal
• Removing the intake manifold, replacing the gaskets
• Removing the fuel tank
• Removing the adsorber of the vapor recovery system
• Replacing the throttle cable

Engine cooling system 1.4-1.6 (8V)

• Design description
• Removing and checking the thermostat
• Removing the radiator fan
• Removing the radiator
• Removing the coolant pump
• Removing the expansion tank

Engine exhaust system 1.4-1.6 (8V)

• Design description
• Exhaust system suspension pads replacement
• Removing the exhaust system
• Replacing exhaust system components

Engines (16V)

• Design description
• Replacing low oil pressure switch sensor
• Removing the fuel rail protection
• Removing the oil separator for the crankcase ventilation system
• Removing the exhaust manifold
• Removing camshafts, replacing hydraulic support for valve levers
• Replacing the front crankshaft oil seal
• Replacing the crankshaft rear oil seal
• Crankcase gasket replacement
• Removing the oil pump
• Powertrain support replacement
• Removing and installing engine or powertrain

Engine management system 1.6 (16V)

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the coolant temperature sensor
• Removing the throttle position sensor
• Removing the knock sensor
• Removing the absolute air pressure sensor
• Removing the intake air temperature sensor
• Removing oxygen concentration sensors
• Removing the speed sensor
• Ignition coil removal

Engine power system 1.6 (16V)

• Design description
• Removing and disassembling the fuel module
• Removing the fuel rail and injectors
• Removing the air intake
• Throttle removal
• Removing the idle speed regulator
• Removing the air filter housing
• Removing the receiver, replacing gaskets
• Removing the fuel tank
• Removing the adsorber of the vapor recovery system
• Replacing the throttle cable

Engine cooling system 1.6 (16V)

• Design description
• Removing and checking the thermostat
• Removing the thermostat housing
• Removing the radiator fan
• Removing the radiator
• Removing the coolant pump
• Removing the expansion tank

1.6 (16V) engine exhaust system

• Design description
• Exhaust System Suspension Pads Replacement
• Removing the exhaust system
• Replacing exhaust system components

Grip

• Design description
• Clutch release cable replacement
• Removing clutch parts
• Bleeding the hydraulic clutch release drive on a sandero stepway

Manual gearbox

• Design description
• Replacing shift lever bushings
• Removing the gear lever
• Gearbox control link removal
• Replacing the right wheel drive gland
• Gearbox removal

Front wheel drive

• Design description
• Removing front wheel drives
• Replacing the mud cover of the right-hand drive inner hinge
• Replacing cover and bearing for left-hand drive inner hinge
• Replacing the mudguard cover of the outer wheel drive hinge

Front suspension

• Design description
• Removing the shock absorber strut and its disassembly
• Replacing anti-roll bar components
• Lever removal
• Replacing the ball joint
• Removing the subframe
• Front wheel bearing replacement

Rear suspension

• Design description
• Shock absorber removal
• Spring removal
• Replacing the silent block of the beam arm
• Removing the rear suspension beam
• Replacing the rear wheel bearing

Steering

• Design description
• Steering wheel removal
• Steering column removal
• Replacing the tie rod end
• Steering gear cover replacement
• Steering gear removal
• Removing the power steering pump
• Bleeding the power steering system

Brake system

• Design description
• Replacing the brake pads of the front wheels
• Replacing the front wheel brake piston protective cover
• Replacing the brake pads of the rear wheels
• Removing the brake master cylinder
• Removing the check valve of the vacuum brake booster
• Removing the brake servo
• Replacing the front wheel brake hose
• Replacing the front wheel brake disc
• Replacing the wheel cylinder of the rear wheel brake mechanism
• Replacing the brake hose of the rear wheel
• Replacing the parking brake cables
• Adjustment of the parking brake actuator
• Removing the front wheel speed sensor
• Removing the rear wheel speed sensor
• Removing the ABS unit
• Removing the pressure regulator in the brakes of the rear wheels, adjusting the drive

Electrical equipment

• Design description
• Removing relays and fuses
• Replacing immobilizer coil and ignition switch
• Removing the battery
• Removing the generator, replacing the voltage regulator and the rectifier unit on the 1.4-1.6 (8V) engine
• Removing the generator, replacing the voltage regulator and the rectifier unit on the 1.6 (16V) engine
• Removing and checking starter
• Dismantling the engine starter 1.4-1.6 (8V)
• Dismantling the engine starter 1.6 (16V)
• Replacing the bulbs in the headlamp of a Logan car
• Removing the headlight on a Logan car
• Replacing bulbs in the headlamp of Sandero and Sandero Stepway cars
• Removing the headlight on Sandero and Sandero Stepway vehicles
• Removing the actuator for headlight beam direction control
• Replacing the fog lamp
• Removing the fog lamp
• Removing the side direction indicator, replacing the lamp on a Logan
• Removing the side direction indicator, replacing the lamp on Sandero and Sandero Stepway vehicles
• Removing the reversing light switch
• Removing the taillight, replacing the lamps on a Logan car
• Removing the taillight, replacing the lamps on Sandero and Sandero Stepway vehicles
• Replacing the lamp in the optional brake light on a Logan
• Replacing the lamp in the additional brake signal, removing the signal on Sandero and Sandero Stepway cars
• Removing the license plate light, replacing the lamp
• Replacing the interior lamp, removing the lamp
• Removing the glove compartment light, replacing the lamp, replacing the switch
• Removing the trunk light, replacing the lamp on a Logan car
• Removing the trunk light, replacing the lamp on Sandero and Sandero Stepway cars
• Removing the steering column switches and the connector of the switches with a drum device spiral cable
• Beeping
• Removing the switches
• Removing the windshield wiper motor gearbox
• Removing the tailgate wiper on the Sandero and Sandero Stepway
• Removing the electric window washer pump
• Removing instrument cluster
• Removing the junction box
• Removing the airbag control unit
• Removing the driver’s airbag

Body

• Design Description
• Removing the powertrain protection
• Removing the front bumper mudguards
• Removing the mudguards of the engine compartment
• Removing mudguards and front wheel arch liners
• Removing the rear wheel arch liners
• Removing the hood lock and lock drive cable
• Removing the front bumper on a Logan
• Removing the front bumper on Sandero and Sandero Stepway cars
• Removing the rear bumper on a Logan car
• Removing the rear bumper on Sandero and Sandero Stepway cars
• Removing the front door trim
• Removing the exterior rearview mirror
• Removing the front door glass
• Removing the front door power window mechanism
• Removing the lock and the outer handle of the front door
• Removing the rear door trim on a Logan
• Removing the rear door trim on Sandero and Sandero Stepway
• Removing the rear door glass on a Logan
• Removing the rear door windows on Sandero and Sandero Stepway vehicles
• Removing the rear window regulator
• Removing the lock and the outer handle of the rear door
• Removing the tailgate lock on a Logan
• Removing the tailgate on Sandero and Sandero Stepway
• Removing the floor tunnel lining
• Removing the dashboard

Heating, ventilation and air conditioning system

• Design Description
• Removing the heating, ventilation and air conditioning control unit
• Heater fan removal
• Removing additional heater fan resistor
• Removing the heater radiator
• Removing air conditioning compressor

Applications

• Repair tools
• Tightening torques for critical threaded connections
• Applicable fuels, lubricants and operating fluids
• Lamps used in the car

Electrical circuits