Content

General information

• Technical description Renault Duster
• Vehicle specifications
• Vehicle data sheet

Safety precautions for maintenance and repair

Renault Duster maintenance

• Location of the main components and assemblies of the car
• Checking the car
• Maintenance schedule
• Checking the condition of wheels and tires
• Replacing the windshield wiper blades and the tailgate wipers
• Checking the fluid level in the glass washer reservoir
• Checking engine oil level
• Changing the engine oil and oil filter
• Checking the level and adding coolant
• Coolant replacement
• Removing the ignition coils, replacing the spark plugs
• Replacing the air filter element
• Replacing the accessory drive belt
• Replacing the fuel filter
• Checking the condition of the exhaust system
• Checking the level and adding oil to a manual gearbox
• Checking the level and adding oil to the transfer case
• Checking the level and adding oil to the rear gearbox
• Checking the fluid level in the reservoir tank for hydraulic brakes and clutch
• Replacing fluid in brake and clutch actuators
• Bleeding the hydraulic brake system
• Checking the fluid level in the power steering reservoir
• Checking the condition of the chassis and transmission
• Checking steering status
• Checking the condition of the brake system
• Replacing the filter for the HVAC system

Diagnostics of malfunctions

• Engine and its systems
• Transmission, chassis, steering and braking system
• Electrical equipment
• Car repair

Engine

• Design description
• Removing the solenoid valve for the engine timing system 2.0
• Removing the fuel rail protection
• Removing the low oil pressure switch sensor
• Checking the condition and replacing the timing belt
• Removing camshafts; replacing hydraulic support for valve levers
• Replacing the front crankshaft oil seal
• Replacing the crankshaft rear oil seal
• Powertrain support replacement
• Removing and installing the engine

Engine management system

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the 2.0 camshaft position sensor
• Removing the absolute air pressure sensor
• Removing the intake air temperature sensor
• Removing the coolant temperature sensor
• Removing oxygen concentration sensors
• Removing the knock sensor
• Removing the gas pedal module
• Removing the clutch pedal position sensor
• Removing the brake light switch

Power system

• Design description
• Removing and disassembling the fuel module
• Removing the fuel rail and injectors
• Removing the air intake and airway resonator
• Throttle removal
• Removing the receiver
• Removing the fuel tank
• Removing the adsorber of the vapor recovery system

Cooling system

• Design description
• Removing and checking the thermostat
• Removing the thermostat housing
• Removing the optional fan resistor
• Removing the radiator fan
• Removing the radiator
• Removing the coolant pump
• Removing the expansion tank

Exhaust system

• Design description
• Exhaust system suspension pads replacement
• Removing the exhaust system
• Replacing exhaust system components
• Removing the exhaust manifold

Transmission

Grip

• Design description
• Bleeding clutch hydraulic
• Removing the "basket" and the clutch disc
• Removing the hydraulic cylinder assembly and clutch release bearing
• Removing the clutch master cylinder
• Replacing the clutch hose and pipe

Manual transmission

• Design description
• Replacing the oil seals on the drive shaft of the transfer gearbox and the left wheel drive
• Removing gearbox control
• Gearbox removal

Front wheel drive

• Design description
• Removing front wheel drives
• Removing the outer joint, replacing the dirt cover
• Removing the inner hinge, replacing the dirt cover

Transfer box

• Design Description
• Removing the transfer case
• Replacing the gearbox drive shaft oil seal

Cardan transmission

• Design description
• Removing the driveline

Rear gearbox

• Design description
• Checking the electromagnetic clutch
• Removing the rear wheel drive oil seal
• Removing the rear gearbox

Rear wheel drive

• Design description
• Removing rear wheel drives
• Removing the outer joint, replacing the dirt cover
• Removing the inner hinge, replacing the dirt cover

Front suspension

• Design description
• Removing the anti-roll bar
• Replacing the anti-roll bar pads
• Removing the anti-roll bar
• Removing the shock absorber strut and its disassembly
• Removing the lever and ball joint
• Front wheel bearing replacement
• Removing the subframe

4x2 car rear suspension

• Design description
• Shock absorber removal
• Spring removal
• Replacing the silent block of the beam arm
• Removing the rear suspension beam
• Rear wheel bearing replacement

4x4 car rear suspension

• Design description
• Removing the anti-roll bar
• Replacing the anti-roll bar pillows, removing the bar
• Removing the shock absorber strut and its disassembly
• Removing the rear suspension levers
• Fist removal
• Rear wheel bearing replacement

Steering

• Design description
• Steering wheel removal
• Steering column removal
• Replacing the tie rod end
• Steering gear cover replacement
• Steering link replacement
• Steering gear removal
• Removing the power steering pump
• Bleeding the power steering system

Brake system

• Design description
• Replacing the brake pads of the front wheels
• Replacing the brake pads of the rear wheels
• Removing the brake master cylinder
• Removing the check valve of the vacuum brake booster
• Removing the brake servo
• Replacing the front wheel brake hose
• Replacing the front wheel brake disc
• Replacing the wheel cylinder of the rear wheel brake mechanism
• Replacing the brake hose of the rear wheel
• Replacing the parking brake cables
• Adjustment of the parking brake actuator
• Removing the front wheel speed sensor
• Removing the rear wheel speed sensor
• Removing the ABS unit

Electrical equipment

• Design description
• Replacing fuses and relays
• Removing the battery
• Replacing immobilizer coil and ignition switch contact group
• Removing and checking the generator, replacing the voltage regulator
• Removing and checking engine starter 1.6
• Removing and checking engine starter 2.0
• Dismantling the starter
• Replacing the lamps in the headlamp
• Removing the headlamp
• Replacing the fog lamp
• Removing the fog lamp
• Removing the side direction indicator, replacing the lamp
• Removing the taillight, replacing the lamps
• Replacing the lamp in the additional brake signal, removing the signal
• Removing the license plate light, replacing the lamp
• Replacing bulbs for interior lighting, removing the lamp
• Removing the glove compartment light, replacing the lamp, replacing the switch
• Removing the trunk light, replacing the lamp
• Beeping
• Dismantling the outside rearview mirror 259Removing the reversing light switch for the manual gearbox
• Removing the steering column switches and the connector of the switches with a drum device spiral cable
• Removing the switches, regulator, cigarette lighter and alarm unit
• Removing the windshield wiper
• Removing the tailgate wiper
• Removing the windshield washer and tailgate
• Removing instrument cluster
• Removing the driver’s airbag
• Removing the airbag control unit
• Removing the junction box
• Removing the 4x4 vehicle transmission control unit
• Removing the head unit of the sound reproduction system

Body

• Design description
• Removing the powertrain protection
• Removing the mudguards of the engine compartment
• Removing mudguards and front wheel arch liners
• Removing the front bumper
• Removing the rear bumper
• Removing the front door trim
• Removing the exterior rearview mirror
• Removing the front door glass
• Removing the front door power window mechanism
• Removing the lock and the outer handle of the front door
• Removing the rear door trim
• Removing the rear door glass
• Removing the rear door power window mechanism
• Removing the lock and the outer handle of the rear door
• Removing the lock and the tailgate lock
• Removing the facing of the floor tunnel 295 Removing the instrument panel

Heating, ventilation and air conditioning system

• Design description
• Removing the heating, ventilation and air conditioning control unit
• Heater fan removal
• Removing additional heater fan resistor
• Removing the heater radiator
• Removing the optional interior electric heater
• Heater removal
• Air conditioner evaporator removal
• Removing air conditioning compressor
• Removing the air conditioner condenser

Applications

• Repair tools
• Tightening torques for critical threaded connections
• Applicable fuels, lubricants and operating fluids
• Lamps used in the car