Content

Fuel

• General information
• Multi-point fuel injection system diagram
• General specification
• Special tools
• Service specification
• Troubleshooting
• Engine warning lamp
• Self-diagnosis
• Fail-safe/backup function table
• Read out of malfunction code
• Check chart classified by problem symptoms
• Inspection chart for diagnosis codes
• Inspection procedure for diagnosis codes
• Front oxygen sensor
• Combined map & mat sensor (intake air temperature sensor and vacuum sensor)
• Throttle body actuator
• Coolant temperature sensor
• Crankshaft sensor
• Camshaft sensor
• Engine speed sensor
• Knock sensor
• Air conditioning clutch
• Injectors
• Ignition coil
• Oxygen sensor
• Starter control
• Engine fan
• Fuel pump relay
• Oxygen control
• Catalytic system
• Accelerator pedal sensor
• Tank purge valve
• Can interface
• Cruise control
• Immobiliser
• Brake light switch
• Power engine control unit
• Mil lamp
• Automatic transmission control unit
• Vehicle speed signal
• Transmission coding
• Engine control unit
• Troubleshooting
• Inspection procedure for trouble symptoms
• Inspection procedure using an analyzer
• On-vehicle service
• Injector
• Throttle body
• Fuel tank

Intake and exhaust

• General information
• Specifications
• Special tool
• Troubleshooting
• Aircleaner
• Intake manifold
• Exhaust manifold
• Exhaust pipe and main muffler

Emission control

• General specifications
• Pecial tool
• Emission control
• Auto-cruise control system
• General specifications
• Inspection
• Diagnosis function
• On-vehicle service

Front axle

• General information
• Specifications
• Special tools
• Troubleshooting
• Service adjustment procedures
• Axlehub
• Driveshaft

Rear axle

• General information
• Specifications
• Special tools
• Rear axle hub
• On-vehicle service

Body construction

• Body construction characteristics
• Body components
• Silencer application locations

Body dimension

• Body dimensions and measurement methods
• Type A (projected dimensions)
• Type B (actual measurement dimensions)

Panel replacement

• Welded panel replacement
• Cross member front end
• Center pillar
• Front door outer panel
• Fender shield
• Reinforcement front pillar
• Head lamp support
• Quarter
• Tailgate outer panel
• Rear end panel
• Rear floor
• Roof panel
• Side panel
• Side panel rear
• Side sill

Corrosion protection

• Body sealing locations
• Wax injection locations
• Anticorrosion agent locations

Synthetic resin parts

• Repair of synthetic-resin parts
• Heat resistance temperatures

Body colour

• Body color chart
• Body colouring
• Body color code
• Painting

Wiring and piping

• Wiring and piping diagram

Reference materials

• Bolted panel fit and adjustment
• Installation and removal of adhesive components
• Adjustment of other parts

General

• Foreword
• Manual description
• Body repair
• Standard body repair operations
• Models
• Vehicle identification

Body

• Specifications
• Special tools
• Hood
• On–vehicle service
• Tailgate
• Removal service points
• Fender
• Window glass
• Fuel filler door
• Windshield
• Tailgate glass
• Quarter window glass
• Removal service points
• Door assembly
• Frontdoor trim
• Door glass and regulator
• Frontwindow glass
• Door glass and regulator
• Waterproof film
• Door handle and latch
• Troubleshooting
• Window glass runchannel and door opening weatherstrip

Service brakes

• General information
• Special tools
• On-vehicle service
• Brake pedal check and adjustment
• Troubleshooting
• Controller
• Fault code inspection
• ABS-abnormal/ unplausible signal
• Quick index for obviating trouble
• Brake pedal
• Master cylinder and brake booster
• Master cylinder
• Ehbcm module
• Wheel speed sensor
• Front disc brake
• Caliper assembly
• Rear drum brake

Parking brakes

• General information
• Specifications
• Parking brake lever
• Parking brakes
• Parking brake cable

Exterior

• Specifications
• Special tools
• Front bumper
• Rear bumper
• Front deck garnish
• Roof drip moulding
• Side protection moulding
• Tailgate spoiler
• Windshield wiper and washer
• Rear wiper and washer
• Door mirror
• Reverse warning system
• Reverse sensor, control unit and buzzer

Interior

• Special tool
• Instrument panel
• Instrument panel connector
• Instrument panel assembly
• Floor console
• Headlining
• Interior trim upper
• Interior trims lower
• Trunk room trims
• Floor carpet
• Front seat
• Rearseat
• Front seat belt

Supplementary restraints system

• General information
• Troubleshooting
• Airbag control unit
• Airbag module and clock spring
• Seat belt with pre-tensioner
• Installation service points

Chassis electrical

• Battery
• Ignition switch
• Combination meter
• Headlamp
• Side turn-signal lamp
• Front fog lamp
• Rear combination lamp
• High mounted stop lamp
• Licence plate lamp
• Switch center assembly
• Rear window defogger
• Rheostat dimmer switch
• Column switch
• Horn
• Clock
• Radio and cd player
• Antenna
• Speaker
• Alarm system
• Immobilizer system

Engine

• Pdt 2000 communication
• On-vehicle service
• General information
• Special tools
• Fead belt and tv damper pulley
• Tv damper pulley
• Fead belt drive
• Alternator
• Camshaft and camshaft oil seal
• Cam position sensor
• Cylinder head gasket
• Oil pan
• Crankshaft oil seal
• Timing belt
• Engine assembly

Lubrication

• Lubrication
• Special tool
• Oil filter and oil pressure switch

Cooling

• General information
• Cooling
• Service specifications
• Special tool
• On-vehicle service
• Coolant temperature sensor
• Thermostat
• Water pump
• Water hose and water pipe
• Radiator

Engine electrical

• Charging system
• Alternator
• Fead belt drive
• Starting system
• Starter motor
• General information
• Ignition system
• Detonation / knock sensor

Power plant mount

• General information
• Engine mounting
• Transmission mounting
• Engine roll mounting
• Crossmember

Wiring harness configuration diagrams

• Overall wiring diagram
• Engine compartment
• Engine
• Dash panel
• Instrument panel
• Interior
• Door
• Luggage compartment
• Under rear floor

Single part installation position

• Relay
• Control unit
• Sensor
• Solenoid valve
• Inspection connector
• Fusible link and fuses
• Earth cable
• Earth

Junction block

• Centralized electrical box

Centralized junction

• Fusible link
• Centralized fuse
• Multi-purpose fuse
• Centralized relay

Power unit

• Power distribution system
• Starting system
• Charging system
• Ignition system
• Immobiliser system

Engine and transmission management system

• Mpi system
• Automatic transmission
• Cooling system

Exterior lighting and signaling

• Buzzer
• Headlamp
• Front fog lamp
• Tail lamp and licence plate lamp
• Stop lamp and hmsl
• Back-up lamp and reverse sensor

Interior lighting

• Room lamp and luggage compartment lamp

Driver information

• Meter and gauge

Wipe and wash

• Windshield wiper and washer
• Rear wiper and washer

Assistant mechanism

• Supplement restraints system
• Power window
• Central door lock
• Remote controlled mirror
• Auto cruise

Driver aids

• Anti-braking system

Driver comfort

• Radio, casette player & antenna
• Defogger
• Cigarette lighter
• Alarm system
• Clock
• Cooling and air-conditioner

Clutch

• Graphical illustrations
• Clutch

Manual transmission

• Graphical illustrations
• Manual transmission

Automatic transmission

• Graphical illustrations
• Automatic transmission

Front axle

Rear axle

Heater, air conditioner and ventilation

• General information
• Specifications
• Special tools
• Troubleshooting
• Main functional components
• Service and repair
• Evacuating and charging
• On-vehicle service
• Inspection
• Air-cond control assembly
• Hvac, air duct and blower
• Compressor
• Refrigerant line
• Condenser and condenser fan motor
• Ventilators

Work code table

Failure code

Pre-delivery inspection

• Notes concerning entries
• Table of pre-delivery inspection
• Paintwork terms
• First step
• Body
• Underhood
• Undervehicle
• Before road test
• Road test
• Afterr oad test
• Final step

Periodic inspection and maintenance

• Periodic inspection and maintenance schedule
• Operation inside the engine compartment
• Operations inside the vehicle
• Operation under the vehicle
• Operations outside the vehicle
• Operation after engine is warmed up

Wheel and tyre

• General information
• Specifications
• Troubleshooting
• On-vehicle service
• Spare tyre

Rear suspension

• General information
• Specifications
• Troubleshooting
• On-vehicle service
• Control link, upper link and lower arm
• Trailing arm
• Strut assembly
• Stabilizer bar

Front suspension

• Specifications
• Special tools
• Troubleshooting
• On-vehicle service
• Strut assembly
• Lower arm
• Stabilizer bar

Steering

• General information
• Specifications
• Special tools
• Power steering
• Steering wheel and shaft
• Steering rack and pinion
• Power steering gear box
• Power steering oil pump
• Power steering hoses

Hydraulic circuit