Iveco Daily since 2000, service e-manual (in Russian), volume 1 - Скачать книгу бесплатно

Content Specifications Vehicle identification Model layout Engine Identification of F1А engines Front axle Rear axle Steering Front suspension Rear suspension Braking system Electrical equipment Tire pressure Filling volumes International designation of lubricants Layout Operation manual Special characters Cab Doors Dashboard Switch block Heating and ventilation Governing bodies Seats Seat belts Airbag and seat belts (if fitted) Rearview Mirrors Power windows (if installed) Multifunctional paddle shifters Cabin and passenger compartment equipment Adjusting the direction of headlights Hitch for towing a trailer (if equipped) Heating and ventilation Additional devices installed by the driver Starting the engine and driving the vehicle Immobilizer Starting the engine Cold weather starting Gearbox control Differential lock Antilock braking system (ABB) / pressure limiting valve (EBDJ / traction control system (ABD) Cruise control Safe driving Save fuel and protect nature Van Filler neck Taillights License plate lights Side sliding door Double-leaf rear door Spare wheel placement Combi Body Seats Additional equipment Minor repairs Tool kit Troubleshooting Spare wheel Wheel replacement Replacing lamps Lamp characteristics Relay and fuse box Electronic control units Battery Car towing Bleeding the power system Control lamps Checks by driver How to open the engine hood Before every trip Weekly Car care Maintenance Maintenance schedule Inspection and maintenance checklist Maintenance operations Maintenance EO M1 maintenance Maintenance M2 Tools Engines General guidelines for maintenance and repair Removal and engine installation Bleeding the fuel system (engines 8140.43s-8140.63) Bleeding the power steering hydraulic system Oxicat-oxidation catalytic converter (vehicles with engines 8140.43с-8140.63) Removing and installing cylinder head Changing belts Replacing the alternator and water pump drive belt Replacing the timing piston (timing belt) Replacing the coolant pump ("water" pump) Replacement of injectors (engines 8140.63-8140.43c) Replacing the high pressure fuel pump Installing and adjusting the high pressure fuel pump Removing and installing a flywheel Fuel injection engines Troubleshooting Introduction Flashing code Diagnostics Engine 8140.43R.43 85 Engine 8140.43В.43 85 Engine 8140.43S.41 86 Engine 8140.43S.43 87 Engine 8140 43N.43 86 Longitudinal section of the engine 8140.43R / B / S.43XX Cross section of the 8140.43R / B / S.43XX engine Longitudinal section of the engine 8140.43N.4 Cross section of 8140.43N.4 engine General specifications Engine repair Dismantling the engine at the stand Repair operations Cylinder block Engine assembly Pistons Rods Piston-connecting rod assembly Installing and adjusting the flywheel Cylinder head Valve lifter Valve guides Valve seats Valve Springs Installing the cylinder head Valve installation Installing pushers Installation distributed Valve actuator clearance adjustment Installing the cylinder head Auxiliaries assembly Disassembly of the accessory assembly Assembling the sub-assembly Lubrication Crankcase ventilation and oil vapor separation from crankcase gases Cooling system Electromagnetic clutch Cooling water pump Thermostat Accessory assembly drive Drive alignment Adjusting the tension of the alternator and water pump drive belt Camshaft position sensor Engine speed sensor (tachometer sensor) Turbochargers KKK K03-2076-SSA 6.68; Mitsub1shi TD 04 Pressure reducing valve Turbocharger GARRET GT 2256 T variable geometry (8140.43N engine) Turbocharger Actuator proportional solenoid valve Repair Electronic common rail fuel injection (COMMON RAIL MS6.3) System operation How it works Hydraulic part of the fuel system Electrical / electronic components Sensors Actuators Exhaust gas recirculation (EGR) High pressure rotary pump motors Engines 8140.43С.43ХХ, 8140.63.40ХХ Diagnostics Engine 8140.43С Exhaust toxicity, smoke and noise General specifications Tightening torques for threaded connections Engine repair Dismantling the engine at the stand Assembling the engine on a workbench Cooling system High pressure rotary pump Cold start automatic fuel injection advance (KSB) (Kalt Start Betriebseinrichtung) Engine 8140.63 Exhaust toxicity General specifications Tightening torques for screw connections Tools Engine repair Disassembling motors on a workbench Pistons, pins, piston rings Cylinder head-camshaft Prechamber plugs Glow plugs Lubrication system Heat exchanger Forced crankcase ventilation with oil separator and closed circuit Cooling system Thermostat Exhaust gas recirculation (EGR) General information System components High pressure rotary pump F1AE0 engine Diagnostics Basic operations. Carried out with the engine not removed from the car Tightening torques for screw connections Longitudinal section of the EGR engine Cross-section of EGR engines F1a engine repair Dismantling the engine at the stand Renovation work Cylinder block Crankshaft Engine assembly Installing the rear oil seal Flywheel Assembly of pistons with connecting rods Pistons Rods Cylinder head Valves Valve guides Valve seats Valve springs Swinging levers (rockers) - pushers Installing the cylinder head Gas distribution system Camshaft Adjusting the tension of the air conditioning compressor drive belt Camshaft position sensor Crankshaft speed sensor Lubrication system Oil and vacuum pump assembly (GPOD) Oil pressure reducing valve Oil filter Heat exchanger MODINE Crankcase ventilation and oil separator Cooling system Fan clutch Water pump Thermostat Turbocharging Turbocharger Repair Pressure reducing valve Exhaust gas recirculation Power System Electronically Controlled High Pressure Fuel Injection (MS6.3) System operation System operation Hydraulic part of the fuel system Fuel pump Fuel lines High pressure fuel pump High pressure fuel pump assembly Pressure regulator valve Mechanical booster pump Hydraulic accumulator (ramp) Pressure reducing valve Electrically controlled injectors Electrical / electronic components Sensors Actuators Pulse width modulation (PWM) controllers Clutch Description Diagnostics Technical data Removing and installing clutch Removing and installing release bearing Clutch actuator Hydraulic clutch actuator Removing-installing pedal board Pedal board Gearbox Diagnostics Removal-installation of the checkpoint Gear shifting Gearbox 5 S 200 Mechanism of selection and inclusion of gears Safety devices Technical data (specifications) Gearbox repair 5 S 200 Gearbox Disassembly of the gearbox Disassembly of the main shaft Input shaft Disassembly of the transfer (intermediate) shaft Checks Main shaft assembly Fork - selector - carrier rods Gearbox assembly Gearbox 6 S 300 Technical data (specifications) 6 S 300 gearbox repair Gearbox Disassembly of the gearbox Removing the bearings from the rear cover Removing bearings from gearbox housing Disassembly of the main shaft Disassembly of the gearbox input shaft Dismantling the intermediate shaft Synchronizers Installing the intermediate (transfer) shaft Main shaft assembly Stems - forks - selector - carrier Gearbox assembly Power take-off Technical data Assembly instructions Electric actuator for power take-off Cardan shafts Technical data 4x2 models Removing and installing propeller shaft Rear axle Troubleshooting Rear axle 450210 Removing / installing rear axle Description Technical data Rear axle 450311 / 1-450511 Removing / installing rear axle Description Technical data Rear axle 450517/2 Removing / installing rear axle Description Technical data Rear axle repair Build Wheel hub repair Differential repair operations Front axle Diagnostics Front axle Description Technical data Removing and installing front axle 5817 front axle repair Removing and installing a wheel hub Removing / installing steering knuckle 5818 front axle Description Technical data 5818 front axle repair Replacing the driving wheel of the ABS sensor Installation Removing and installing a wheel hub 5819 front axle Description 5819 front suspension Technical data 5819 front suspension repair 5823 front axle Description Technical data Removal and installation of bridge 5823 5823 Front suspension repair Removing and installing a wheel hub Replacing the driving wheel of the ABS sensor Installation Replacing the wheel stud Camber and toe Description Camber angle The angle of the lateral inclination of the axis of rotation of the wheels Caster angle of the wheel axis Wheel alignment Wheel alignment angles Checking wheel alignment Mechanical suspension Mechanical front suspension Description Cross leaf spring (models 29 L - 35 S - 35 С) Specifications Front single leaf spring Bar with anti-roll bar (axle 5817) Front shock absorbers Tools Tightening torques for threaded connections Renovation work Suspension repair Suspension arms Replacing the suspension arm bushings Anti-roll bar model 29 L - 35 S Front dampers model 29 L - 35 S Leaf spring suspension Torsion bar suspension (front axles 5819 model 35 С - 40 С - 45 С 50 С) Repair of jet suspension rods Replacing the swivel tips Torsion bars Replacing silent blocks and bumpers Replacing the swivel tips Adjusting torsion bar preload Front anti-roll bar 35 C - 40 C 45 C - 50 C Front shock absorbers model 35 С-40 С-45 С-50 С Suspension repair Replacing the swivel tips Torsion bars Replacing rubber grommets Rear suspension Technical data Tools Tightening torques for screw connections Rear springs Renovation work Spring assembly Replacing bushings Rear shock absorbers Rear anti-roll bar Pneumatic suspension Diagnostics Rear air suspension - VB-TECHNIEK model flashing code Zadnpp air suspension-model WABCO Flashing code General part WABCO air suspension (for models 29 L - 35 S) Technical data WABCO pneumatic system (ECAS) Electronic control How the air suspension works Models without ABS ABS Models Automatic chassis trim, raise and lower Main system components Air supply unit Electronic control unit Clearance sensor Pneumatic element (air spring) Load sensing valve Rear suspension repair Leaf spring Rear shock absorbers Rear anti-roll bar Panhard's jet thrust Pneumatic suspension VB-TECHNIEK (for models 35 С - JSC С -45 С - 50 С - 60 С - 65 С) Specifications Wiring diagram of VB TECHNIEK system Pneumatic system VB-TECHNIEK Electronic control Pneumatic system operation Models without ABS ABS equipped models Automatic chassis trim, raise and lower Main components of the system Clearance sensor Replacing the clearance sensor Pneumatic element (air spring) Replacing the air spring Sensitive valve - regulator Rear suspension repair Leaf spring Rear shock absorbers Panhard's jet thrust Rear anti-roll bar