Content

Operating instructions

Maintenance

• General provisions and recommendations
• Jacking and towing a car
• Car care
• Starting the engine - using a booster battery
• Maintenance - works

Cars with XU series gasoline engines

• Specifications
• General information
• Timing belt - removal and installation
• Camshaft - removal and installation
• Cylinder head - removal and installation
• Engine - removal and installation

Cars with gasoline engines ZPJ series

• Specifications
• General information
• Balance shaft drive chain - removing and installing
• Timing chains - removal and installation
• Cylinder head - removal and installation
• Power block - removal and installation

Cars with ES9J4 petrol engine

• Specifications
• General information
• Timing belt - removal and installation
• Accessory drive belt - removal and installation
• Camshafts - removal and installation
• Oil seals - replacement
• Cylinder head - removal and installation
• Power block - removal and installation
• Engine lubrication system - general information
• Oil pump - removal and installation

Diesel vehicles

• Specifications
• General information
• Timing belt - removal and installation
• Accessory drive belt - removal and installation
• Camshaft - removal and installation
• Cylinder head - general information
• Power block - removal and installation

Cooling, heating and ventilation system

• General information
• Water pump - removal and installation
• Radiator - removal and installation
• Radiator for transmission oil cooling - removing and installing
• Heater - removal and installation
• Heater fan - removal and installation
• Thermostat - removal and installation
• Outside air temperature sensor - removal and installation
• Coolant temperature sensor - removal and installation
• Cooling system - bleeding

Fuel injection system - petrol engines

• General information
• Intake manifold - removal and installation
• Carburetor - general information

Power system - diesel engines

• General information
• Injectors - removal and installation
• High pressure fuel pump - removal, installation and adjustment
• Intake manifold - removal and installation

Fuel system

• General information and precautions
• Fuel tank - removal and installation
• Fuel (fuel priming) pump with fuel gauge sensor - removal and installation
• Filler neck - removal and installation

Exhaust system

• General information
• Catalyst - general information
• Turbocharger - how it works
• Turbocharger - removal and installation
• Exhaust system - replacing components
• Exhaust system - leak test
• Exhaust gas recirculation - general information

Ignition system

• General information and precautions
• Spark plugs - removal and installation

Clutch

• General information
• Clutch pedal - removal and installation
• Clutch - removal and installation

Mechanical transmission

• Specifications
• General information
• Gear shift mechanism - removal and installation
• Gearbox - removal and installation

Automatic transmission

• Specifications
• General information
• Transmission oil - check level, change
• Torque converter - removal and installation
• Modulator - removal and installation
• Speedometer sensor - removal and installation
• Gear shifting mechanism - removal, installation and adjustment
• Gearbox - removed and install

Braking system

• Specifications
• General information
• Brake system - bleeding
• Brake disc - removal and installation
• Brake pads - removal and installation
• Brake caliper - removal and installation
• Vacuum brake booster - removal and installation
• Parking brake pads - removal and installation
• Parking brake cable lead - removal and installation
• Parking brake cables - removal and installation
• Parking brake - adjustment
• Brake light switch - removal and installation
• Wheel speed sensors (ABS sensors) - removal and installation

Suspension and steering

• Specifications
• Front suspension - general information
• Front suspension strut - removal and installation
• Steering knuckle - removal and installation
• Front suspension wishbone - removal and installation
• Front suspension anti-roll bar - removal and installation
• Rear wheel suspension - removal and installation
• Rear suspension upper arm - removal and installation
• Rear suspension lower wishbone - removal and installation
• Rear suspension shock absorber - removal and installation
• Rear wheel hub - removal and installation
• Drive shafts - removal and installation
• Steering - general information
• Steering gear - removal and installation
• Steering wheel - removal and installation
• Steering column switch block - removal and installation
• Power steering pump - removal and installation
• Hydraulic power steering - fluid change and bleeding
• Wheel alignment angles

Body and interior trim

• General description
• Front bumper - removal and installation
• Rear bumper
• Hood - removal and installation
• Door - removal and installation
• Rear part of the center console - removal and installation
• Glove box - removal and installation
• Side deflector - removal and installation
• Trunk lid - removal and installation

Electrical system

• General description and precautions
• Battery - check
• Starter - removal and installation
• Generator - removal and installation
• Headlights - removal and installation
• Front glass cleaner - removing and installing
• Battery tray - removing and installing
• Instrument panel - removal and installation

Troubleshooting

Basic electrical diagrams (wiring diagrams)