Content

General information

• How to use this manual
• How to read wiring diagrams
• How to follow flow chart in trouble diagnoses
• Consult checking system
• Identification information
• Lifting points and tow truck towing
• Tightening torque of standard bolts

Maintenance

• General maintenance
• Periodic maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance
• Service data and specifications (S.D.S )

Engine mechanical

• Precautions
• Preparation
• Outer component parts compression pressure
• Oil pan
• Timing chain
• Oil seal replacement
• Cylinder head
• Engine removal
• Cylinder block
• Service data and specifications (S.D.S.)

Engine lubrication & cooling systems

• Preparation
• Precaution
• Engine lubrication system
• Engine cooling system
• Service data and specifications (S.D.S.)

Engine fuel & emission control system

• Preparation
• Precautions
• Engine and emission control overall system
• Engine and emission control parts description
• Engine and emission control system description
• Idle speed/ignition timing/idle mixture ratio inspection
• Trouble diagnoses
• Fuel injection control system inspection
• Evaporative emission control system
• Crankcase emission control system
• Service data and specifications (S.D.S.)

Accelerator control, fuel & exhaust systems

• Accelerator control system
• Fuel system
• Exhaust system

Clutch

• Precautions and preparation
• Clutch system — hydraulic type
• Inspection and adjustment
• Hydraulic clutch control
• Clutch release mechanism
• Clutch disc and clutch cover
• Service data and specifications (S.D.S.)

Manual transaxle

• Preparation
• On-vehicle service
• Removal and installation
• Transaxle gear control
• Major overhaul
• Disassembly
• Repair for component parts
• Adjustment
• Assembly
• Service data and specifications (S.D.S.)

Automatic transaxle

• Preparation
• Precautions
• Ая control diagram
• On-vehicle service
• Trouble diagnoses
• Removal and installation
• Major overhaul
• Disassembly
• Repair for component parts
• Assembly
• Service data and specifications (S.D.S.)

Front axle & front suspension

• Precautions and preparation
• Front axle and front suspension
• Check and adjustment — on-vehicle
• Front axle
• Front axle — wheel hub and knuckle
• Front axle — drive shaft
• Front suspension
• Front suspension — coil spring and strut assembly
• Front suspension — stabilizer bar
• Front suspension — transverse link and transverse link gusset
• Front suspension — lower ball joint
• Service data and specifications (S.D.S.)

Rear axle & rear suspension

• Precautions and preparation
• Rear axle and rear suspension
• Check and adjustment — on-vehicle
• Rear axle — wheel hub
• Rear suspension
• Rear suspension — coil spring and strut assembly
• Rear suspension — stabilizer bar
• Service data and specifications (S.D.S.)

Brake system

• Precautions and preparation
• Check and adjustment
• Brake hydraulic line
• Brake pedal and bracket
• Brake booster
• Vacuum piping
• Master cylinder
• Front disc brake — caliper
• Front disc brake — rotor
• Rear drum brake
• Rear disc brake — caliper
• Rear disc brake — rotor
• Parking brake control
• Anti-lock braking system
• Trouble diagnoses
• Service data and specifications (S.D.S.)

Steering system

• Precautions
• Preparation
• On-vehicle inspection
• On-vehicle inspection {power steering)
• Steering wheel and steering column
• Power steering gear and linkage
• Power steering oil pump
• Service data and specifications (S.D.S.)

Body

• General servicing
• Body end
• Door
• Instrument panel
• Interior and exterior
• Seat
• Automatic seat belt system
• Automatic seat belt system — trouble diagnoses
• Sun roof
• Windshield and windows
• Mirror
• Body alignment

Heater & air conditioner

• Description
• Precautions
• Preparation
• Discharging, evacuating, charging and checking
• Service procedures
• Compressor oil — checking and adjusting
• Compressor — model NVR 140S (ATSUGI make)
• Diagnoses — overall system
• Trouble diagnoses
• System description — push control
• Service data and specifications (S.D.S.)

Electrical system

• Harness connector
• Standardized relay
• Power supply routing
• Battery
• Starting system
• Starting system — starter
• Charging system
• Charging system — alternator
• Combination switch
• Headlamp
• Exterior lamp
• Interior lamp
• Meter and gauges
• Warning lamps and chime
• Time control system
• Wiper and washer
• Horn, cigarette lighter, clock
• Rear window defogger
• Audio and power antenna
• Automatic speed control device (A.S.C.D.)
• Location of electrical units
• Harness layout
• Special service tool
• Super multiple junciion (S.M.J.)