Content

General information

• Precautions
• How to use this manual
• How to read wiring diagrams
• How to follow flow chart in trouble diagnoses
• Identification information
• Lifting points and tow truck towing
• On-the-car wheel balancing
• Tightening torque of standard bolts

Maintenance

• Periodic maintenance
• General maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance
• Service data and specifications

Engine mechanical

• Precaution
• Preparation
• Outer component parts
• Compression pressure
• Oil pan
• Timing chain
• Oil seal replacement
• Cylinder head
• Engine removal
• Cylinder block
• Service data and specifications

Engine lubrication and cooling

• Preparation
• Precaution
• Engine lubrication system
• Engine cooling system
• Service data and specifications

Engine fuel and emission control system

• Preparation
• Precautions
• Engine and emission control overall system
• Engine and emission control parts description
• Engine and emission control system description
• Idle speed / ignition timing / idle mixture ratio inspection
• Trouble diagnoses
• Fuel injection control system inspection
• Evaporative emission control system
• Crankcase emission control system
• Service data and specifications

Engine control. Fuel and exhaust systems

• Engine control system
• Fuel system
• Exhaust system

Clutch

• Precautions and preparation
• Clutch system
• Inspection and adjustment
• Hydraulic clutch control
• Clutch release mechanism
• Clutch disc and clutch cover
• Service data and specifications

Manual transaxle

• Preparation
• On-vehicle service
• Removal and installation
• Transaxle gear control
• Major overhaul
• Disassembly
• Repair for component parts
• Adjustment
• Assembly
• Service data and specifications

Automatic transaxle

• Preparation
• Precautions
• On-vehicle service
• Trouble diagnoses
• Electrical system
• Removal and installation
• Major overhaul
• Disassembly
• Repair for component parts
• Assembly
• A/T shift lock system
• Service data and specifications

Transfer

• Preparation
• On-vehicle service
• Removal and installation
• Major overhaul
• Pre-disassembly inspection
• Tooth contact
• Disassembly
• Repair for component parts
• Adjustment
• Assembly
• Service data and specifications

Propeller shaft and differential carrier

• Preparation
• Propeller shaft
• On-vehicle service (final drive)
• Removal and installation (final drive)
• Final drive (model R180 and R180V)
• Disassembly
• Inspection
• Adjustment (model R180 and R180V)
• Assembly
• Viscous limited slip differential case
• Service data and specifications

Front axle and front suspension

• Precautions and preparation
• Front axle and front suspension
• Check and adjustment — on-vehicle
• Front axle
• Front suspension
• Front suspension 
• Service data and specifications

Rear axle and rear suspension

• Precautions and preparation
• Rear axle and rear suspension
• Check and adjustment — on-vehicle
• Rear axle
• Rear suspension
• Service data and specifications

Brake system

• Precautions and preparation
• Check and adjustment
• Brake hydraulic line
• Brake pedal and bracket
• Brake booster
• Vacuum piping
• Master cylinder
• Dual load sensing valve
• Front disc brake (CL25VA) — caliper
• Front disc brake (CL25VA) - rotor
• Rear drum brake (LT23B. LT26C)
• Parking brake control
• Service data and specifications

Steering system

• Precautions
• Preparation
• On-vehicle inspection
• On-vehicle inspection (power steering)
• Steering wheel and steering column
• Power steering gear and linkage (model PR26SC)
• Power steering oil pump
• Service data and specifications

Body

• General servicing
• Body end
• Door
• Seat
• Automatic seat belt system
• Windshield and windows
• Rear air spoiler
• Sun roof
• Mirror — door mirror
• Body alignment

Heater and air conditioner

• Air flow and component layout
• Door control
• Heater electrical circuit
• Precautions
• Precautions for refrigerant connection
• Preparation
• Discharging. Evacuating. Charging and checking
• Service procedures
• A/C performance test
• Compressor oil — for DKS-16H (diesel-kiki make)
• Compressor - model DKS-16H (diesel-kiki make)
• A/C electrical circuit
• A/C component layout
• Trouble diagnoses
• Service data and specifications

Electrical system

• Harness connector
• Standardized relay
• Power supply routing
• Battery
• Starting system
• Charging system
• Combination switch
• Headlamp
• Exterior lamp
• Interior lamp
• Meter and gauges
• Warning lamps and buzzer
• Wiper and washer
• Horn. Cigarette lighter and clock
• Rear window defogger
• Audio
• Automatic speed control device
• Location of electrical units
• Harness layout
• Super multiple junction