Content

General information

• Precautions
• How to use this manual
• How to read wiring diagrams
• How to check terminal
• How to perform efficient diagnosis for an electrical incident
• How to follow flow chart in trouble diagnoses
• Consult checking system
• Identification information
• Lifting points and tow truck towing
• Sae j1930 terminology list

Maintenance

• Precautions and preparation
• Pre-delivery inspection items
• General maintenance
• Periodic maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance
• Service data and specifications

Engine mechanical

• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Outer component parts
• Compression pressure
• Oil pan
• Timing belt
• Oil seal replacement
• Turbocharger
• Charge air coolers
• Cylinder head
• Valve clearance
• Engine removal
• Cylinder block
• Service data and specifications

Engine lubrication and cooling systems

• Precautions and preparation
• Engine lubrication system
• Engine cooling system
• Service data and specifications

Engine control system

• Diagnostic trouble code index
• Precautions and preparation
• Engine and emission control overall system
• Engine and emission basic control system description
• Crankcase ventilation system
• Injection nozzle
• Electronic fuel injection pump
• On board diagnostic system description
• Trouble diagnosis

Accelerator control, fuel and exhaust system

• Accelerator control system
• Fuel system
• Exhaust system

Clutch

• Precautions and preparation
• Noise, vibration and harshness troubleshooting
• Clutch system
• Inspection and adjustment
• Hydraulic clutch control
• Clutch release mechanism
• Clutch disc and clutch cover
• Service data and specifications

Manual transmission

• Preparation
• Noise, vibration and harshness troubleshooting
• On-vehicle service
• Removal and installation
• Air breather
• Major overhaul
• Service data and specifications

Transfer

• Preparations
• Noise, vibration and harshness troubleshootings
• Descriptions
• On-vehicle services
• Removal and installations
• Transfer gear controls
• Major overhauls
• Repair for component partss
• Service data and specificationss

Propeller shaft and ifferential carrier

• Preparation
• Noise, vibration and harshness troubleshooting
• Propeller shaft
• On-vehicle service (final drive)
• Removal and installation
• Front final drive
• Rear final drive
• Limited slip differential
• Differential lock
• Service data and specifications

Front axle and front suspension

• Precautions and preparation
• Noise, vibration and harshness troubleshooting
• Front axle and front suspension
• On-vehicle service
• Service data and specifications

Rear axle and rear suspension

• Precautions and preparation
• Noise, vibration and harshness troubleshooting
• Rear axle and rear suspension
• On-vehicle service
• Stabilizer release device
• Service data and specifications

Brake system

• Precautions and preparation
• Noise, vibration and harshness troubleshooting
• Check and adjustment
• Brake hydraulic line / control valve
• Brake pedal and bracket
• Master cylinder
• Brake booster
• Vacuum piping
• Vacuum pump
• Front disc brake
• Rear disc brake
• Parking center brake control
• Parking center brake
• Anti-lock brake system
• Trouble diagnoses
• Trouble diagnoses for self-diagnostic items
• Trouble diagnoses for symptoms
• Service data and specifications

Steering system

• Precautions and preparation
• Noise, vibration and harshness troubleshooting
• On-vehicle service
• Steering wheel and steering column
• Power steering system
• Power steering oil pump
• Steering linkage
• Service data and specifications

Restraint system

• Precaution
• Seat belts
• Supplemental restraint system
• Trouble diagnoses
• Collision diagnosis

Body and trim

• Precautions
• General servicing
• Body end
• Door
• Instrument panel
• Interior trim
• Exterior
• Seat
• Sunroof
• Windshield and windows
• Mirror
• Cab body
• Body alignment

Heater and air conditioner

• Manual and auto
• Rear heater
• Service data and specifications

Electrical system

• Precautions
• Harness connector
• Standardized relay
• Power supply routing
• Ground distribution
• Battery
• Starting system
• Charging system
• Combination switch
• Steering switch
• Headlamp

Alphabetical index