Content

General information

• Service information
• Precautions
• Battery disconnection
• How to use this manual
• Service information for electrical incident
• Control unit configuration procedure
• Consult-III / GST checking system
• Lifting point
• Tow truck towing
• Tightening torque of standard bolts
• Identification information
• Terminology

Engine mechanical

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Drive belts
• Air cleaner and air duct
• EGR system
• Charge air cooler
• Intake manifold
• Catalyst
• Turbo charger
• Exhaust manifold
• Oil pan and oil strainer
• Glow plug
• Vacuum pump
• Injection tube and fuel injector
• Fuel pump
• Fuel pump suction control valve
• Rocker cover
• Camshaft
• Oil seal
• Secondary timing chain
• Primary timing chain
• Cylinder head
• Engine assembly
• Cylinder block
• Service data and specifications

Engine lubrication system

• Service information
• Preparation
• Lubrication system
• Engine oil
• Oil filter
• Oil filter bracket
• Oil cooler
• Oil pump
• Service data and specifications

Engine cooling system

• Service information
• Precautions
• Preparation
• Overheating cause analysis
• Engine coolant
• Radiator
• Cooling fan
• Water pump
• Thermostat and water piping
• Service data and specifications

Engine control system

• Precaution
• Preparation
• System description
• Structure and operation
• Component parts
• Fuel injection control system
• Turbocharger boost control
• Glow control
• EGR system
• Cooling fan control
• Air conditioning cut control
• Automatic speed control device
• Speed limiter
• Electronic controlled engine mount
• Automatic speed control device
• On board diagnostic system
• ECU diagnosis information
• Wiring diagram
• Diagnosis and repair work flow
• Basic inspection
• Trouble diagnosis for intermittent incident
• Additional service when replacing ecm
• Injector adjustment value registration
• Fuel injection quantity learning
• Fuel pump learning value clearing
• EGR volume control valve closed
• Position learning value clear
• Service regeneration
• DTC/circuit diagnosis
• Service data and specifications

Fuel system

• Service information
• Preparation
• Fuel system
• Fuel filter
• Fuel tank
• Fuel level sensor unit
• Service data and specifications

Exhaust system

• Service information
• Preparation
• Exhaust system

Accelerator control system

• Service information
• Precautions
• Accelerator control system

Clutch

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Clutch pedal
• Clutch fluid
• Clutch master cylinder
• Operating cylinder
• Clutch piping
• Clutch release mechanism
• Clutch disc, clutch cover and flywheel
• Service data and specifications

Manual transmission

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• M/T oil
• Position switch
• Shift control
• Air breather hose
• Transmission assembly
• Service data and specifications

Automatic transmission

• Service information
• Index for DTC
• Precautions
• Preparation
• A/T fluid
• A/T control system
• On board diagnostic system
• Trouble diagnosis shift control system
• A/T shift lock system
• Key interlock cable
• On-vehicle service
• Air breather hose
• A/T fluid cooler
• Transmission assembly
• Overhaul
• Disassembly
• Repair for component parts
• Service data and specifications

Transfer

• Service information
• DTC index
• Preparation
• Noise, vibration and harshness troubleshooting
• Transfer fluid
• All-mode 4WD system
• Trouble diagnosis
• Trouble diagnosis for system
• Transfer control unit
• Front oil seal
• Rear oil seal
• Side oil seal
• Transfer control device
• Air breather hose
• Transfer motor
• Transfer oil filter
• Transfer assembly
• Service data and specifications

Propeller shaft

• Service information
• Noise, vibration and harshness troubleshooting
• Front propeller shaft
• Rear propeller shaft
• Service data and specifications

Front final drive

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Differential gear oil
• Front oil seal
• Side oil seal
• Rear cover gasket
• Front final drive assembly
• Service data and specifications

Rear final drive

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Differential gear oil
• Front oil seal
• Side oil seal
• Rear final drive assembly
• Service data and specifications

Front axle

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Wheel hub
• Drive shaft
• Service data and specifications

Front suspension

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Front suspension
• On-vehicle service
• Coil spring and shock absorber
• Stabilizer bar
• Upper link
• Lower link
• Upper ball joint and lower ball joint
• Knuckle
• Service data and specifications

Rear suspension

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Rear suspension
• Rear suspension member
• Shock absorber
• Suspension arm
• Front lower link
• Rear lower link and coil spring
• Stabilizer bar
• Service data and specifications

Brake system

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Brake pedal
• Brake fluid
• Brake tube and hose
• Brake master cylinder
• Brake booster
• Vacuum lines
• Front disc brake
• Rear disc brake
• Service data and specifications

Parking brake system

• Service information
• Parking brake system
• Parking brake control
• Parking brake shoe
• Service data and specifications

Brake control system

• Service information
• DTC index
• Precautions
• Preparation
• System description
• Trouble diagnosis
• Wheel sensors
• Sensor rotor
• Actuator and electric unit

Power steering system

• Service information
• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Steering wheel
• Steering column
• Power steering gear and linkage
• Power steering oil pump
• Hydraulic line
• Service data and specifications

Seat belts

• Service information
• Precautions
• Seat belt warning system
• Latch (lower anchors and tether for children) system
• Top tether strap child restrain

Body, lock and security system

• Service information
• DTC index
• Intellgent key unit
• Precautions
• Squeak and rattle trouble diagnosis
• Hood
• Radiator core support
• Power door lock system
• Multi-remote control system
• Door
• Front door lock
• Rear door lock
• Back door
• Back door lock
• Glass hatch opener system
• Fuel filler lid opener
• Theft warning system
• Cab and rear body

Glasses, window system and mirrors

• Service information
• Precautions
• Preparation
• Squeak and rattle trouble diagnosis
• Windshield glass
• Power window system
• Front door glass and regulator
• Rear door glass and regulator
• Side window glass
• Back door window glass
• Inside mirror
• Rear window defogger
• Door mirror

Roof

• Service information
• Precautions
• Preparation
• Squeak and rattle trouble diagnosis
• Sunroof

Exterior and interior

• Service information
• Precautions
• Preparation
• Squeak and rattle trouble diagnosis
• Front bumper
• Rear bumper
• Front grille
• Cowl top
• License lamp finisher
• Fender protector
• Mudguard
• Roof rack
• Door outside molding
• Door finisher
• Body side trim
• Floor trim
• Headlining
• Luggage floor trim
• Back door trim

Seat

• Power seat
• Heated seat
• Front seat
• Second seat
• Third seat

Automatic air conditioner

• Service information
• Precautions
• Preparation
• Lubricant
• Trouble diagnosis
• Control unit
• Ambient sensor
• In-vehicle sensor
• Sunload sensor
• Intake sensor
• Blower motor
• Air conditioner filter
• Heater and cooling unit assembly
• Heater cor
• Heater pump
• Intake door motor
• Mode door motor
• Air mix door motor
• Variable blower control
• Rear blower motor resistor
• Ducts and grilles
• Refrigerant lines
• Service data and specifications

Starting and charging system

• Service information
• Precautions
• Preparation
• Charging system
• Service data and specifications

Driver information system

• Service information
• DTC index
• Precaution
• Combination meters
• Warning lamps
• Warning chime

Wiper, washer and horn

• Service information
• Precaution
• Front wiper and washer system
• Rear wiper and washer system
• Headlamp washer
• Power socket
• Horn

Lan system

Audio-visual system

• Service information
• Precautions
• System description
• Terminals and reference value
• Diagnosis system
• Trouble diagnosis
• Removal and installation

Maintenance

• Service information
• Precautions
• Preparation
• General maintenance
• Periodic maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance