Content

General information

• Precautions
• How to use this manual
• How to read wiring diagrams
• Identification information
• Lifting points and tow truck towing
• Tightening torque of standard bolts

Maintenance

• Preparation
• General maintenance
• Periodic maintenance
• Lubricantion chart
• Engine maintenance
• Chassis and body maintenance
• Service data and specifications

Engine mechanical

• Preparation
• Outer component parts
• Timing belt
• Cylinder head
• Engine overhaul
• Service data and specifications

Engine lubrication and cooling systems

• Preparation
• Engine lubrication system
• Engine cooling system
• Service data and specifications

Accelerator control, fuel and exhaust systems

• Precaution
• Engine fuel
• Emission control system

Engine control, fuel and exhaust system

• Engine control system
• Fuel system
• Exhaust system

Clutch

• Precautions
• Preparation
• Clutch system
• Hydraulic clutch control
• Clutch release mechanism
• Clutch disc and clutch cover
• Service data and specifications

Manual transmission

• Precaution
• On-vehicle service
• Removal and installation
• Overhaul
• Disassembly
• Inspection
• Assembly
• Service data and specifications

Automatic transaxle

• Precaution
• Preparation
• On-vehicle service
• Trouble shooting and diagnosis
• Removal and installation
• Overhaul
• Disassembly
• Overhaul
• Repair for component parts
• Assembly
• Service data and specifications

Transfer

• Preparation
• On-vehicle service
• Removal and installation
• Transfer gear control
• Major overhaul
• Disassembly
• Repair for component parts
• Assembly
• Service data and specification

Propeller shaft and differential carrier

• Preparation
• Propeller shaft
• Front final drive
• Rear final drive
• Service data and specification

Front and rear suspension

• Front suspension
• Rear suspension

Brake system

• Precaution
• Preparation
• Check and adjustment
• Brake hydraulic line
• Brake pedal and bracket
• Brake booster
• Vacuum piping
• Master cylinder
• Front disc brake
• Rear disc brake
• Rear drum brake
• Parking brake control
• Parking drum brake
• Service data and specifications

Steering system

• Precautions
• Preparation
• Description
• On-vehicle inspection
• Steering wheel and steering column
• Power steering gear
• Power steering system
• Power steering oil pump
• Service data and specifications

Body

• General servicing
• Body end
• Door
• Interior and exterior
• Instrument
• Seat
• Windshield and windows
• mirror
• Cab and rear body
• Body (alignment)

Heater and air conditioner

• Air flow and component layout
• Door control
• Heater electrical circuit precautions
• Precautions for refrigerant connection preparation
• Discharging, evacuating, charging and checking piping, compressor mounting and F.I.C.D.
• A/C Electrical circuit
• A/C Electrical components
• A/C Component layout
• Service data and specifications

Electrical system

• Harness connector
• Standardized relay
• Power supply routing
• Battery
• Starting system
• Charging system
• Combination switch
• Headlamp
• Exterior lamp
• Interior lamp
• Meter and gauges
• Warning lamps and chime
• Wiper and washer
• Horn, cigarette lighter, clock
• Rear window defogger
• Audio
• Automatic speed control device
• Location of electrical units
• Harness layout
• Special service tool
• Super multiple junction