Content

General information

• Precautions
• How to use this manual
• How to read wiring diagrams
• How to follow flow chart in trouble diagnoses
• Consult checking system
• Identification information
• Lifting points and tow truck towing
• On-the-car wheel balancing
• Tightening torque of standard bolts

Maintenance

• Preparation
• Pre-delivery inspection items
• General maintenance
• Periodic maintenance
• Recommended lubricants and fluids
• Engine maintenance
• Chassis and body maintenance
• Service data and specifications

Engine mechanical

• Precautions
• Preparation
• Outer component parts
• Compression pressure
• Oil pan
• Timing chain
• Oil seal replacement
• Cylinder head
• Valve clearance
• Engine removal
• Cylinder block
• Intake manifold
• Accel-drum unit (SR20DE)
• Throttle chambers (SR20DET)
• Turbocharger
• Timing belt
• Service data and specifications

Engine lubrication and cooling systems

• Preparation
• Engine and emission control parts location Engine control diagram
• Engine and emission control system chart
• Engine and emission control circuit diagram
• Egg description
• Egg trouble diagnoses
• Carburetor
• Mechanical fuel pump
• Electric fuel pump control system
• Ignition control system
• Automatic temperature control (A.T.C.) air cleaner system
• Idle compensator
• Evaporative emission control system
• Crankcase emission control system
• Engine and emission control overall system
• Engine and emission control parts description
• Idle speed/ignition timing/idle mixture ratio inspection
• Trouble diagnoses
• Fuel injection control system inspection
• Evaporative emission control system
• Engine electrical system
• Carburetor
• Fuel pump
• Ignition control system
• Injection system
• Ve-type injection pump
• Injection nozzle
• Fuel system check
• Crankcase ventilation system
• Quick-glow system
• Service data and specifications (S.D.S.)

Accelerator control, fuel and exhaust systems

• Accelerator control system
• Fuel system
• Exhaust system

Clutch

• Precautions and preparation
• Clutch system — hydraulic type (SR20DET engine models)
• Clutch system — mechanical type
• Inspection and adjustment
• Hydraulic clutch control — hydraulic type (sr20det engine models)
• Clutch release mechanism
• Clutch disc and clutch cover
• Service data and specifications (S.D.S.)

Manual transaxle

• Preparation
• On-vehicle service
• Removal and installation
• Transaxle gear control
• Major overhaul
• Service data and specifications (S.D.S.)

Automatic transaxle

• Preparation
• Precautions
• On-vehicle service
• Trouble diagnoses
• Electrical system
• Repair for component parts
• A/T shift lock system
• Service data and specifications (S.D.S.)

Transfer

• Preparation
• On-vehicle service
• Removal and installation
• Major overhaul
• Pre-disassembly inspection
• Tooth contact
• Repair for component parts
• Service data and specifications (S.D.S.)

Propeller shaft and differential carrier

• Preparation
• Propeller shaft
• On-vehicle service (Final drive)
• Final drive
• Viscous limited slip differential case
• Service data and specifications (S.D.S.)

Front axle and front suspension

• Precautions and preparation
• Front axle and front suspension
• Check and adjustment
• Front axle
• Front axle — wheel hub and knuckle
• Front axle — drive shaft
• Front axle — drive shaft for 2WD
• Front axle — drive shaft for 4WD
• Front suspension
• Front suspension — coil spring and strut assembly
• Front suspension — stabilizer bar
• Front suspension — transverse link and lower ball joint
• Service data and specifications (S.D.S.)

Rear axle and rear suspension

• Precautions and preparation
• Rear axle and rear suspension
• Check and adjustment — on-vehicle
• Rear axle — wheel hub
• Rear suspension
• Rear suspension — coil spring and strut assembly
• Rear suspension — stabilizer bar
• Rear axle and rear suspension
• Rear axle
• Rear axle — wheel hub and knuckle
• Rear axle — drive shaft
• Rear suspension
• Rear suspension — coil spring and strut assembly
• Rear suspension — stabilizer bar
• Service data and specifications (S.D.S.)

Brake system

• Precautions and preparation
• Check and adjustment
• Air bleeding
• Brake hydraulic line
• Control valve
• Brake pedal and bracket
• Master cylinder
• Brake booster
• Vacuum hose
• Front disc brake
• Rear drum brake
• Rear disc brake
• Parking brake control
• Anti-lock braking system
• Trouble diagnoses
• Service data and specifications (S.D.S.)

Steering system

• Precautions
• Preparation
• On-vehicle inspection
• Steering wheel and steering column
• Manual steering gear and linkage (Model R24S and R24N)
• Power steering gear and linkage (Model PR24SC)
• Power steering oil pump
• Service data and specifications (S.D.S.)

Body

• General servicing
• Body end
• Door
• Instrument panel
• Interior and exterior
• Sun roof
• T-bar roof
• Windshield and windows
• Mirror — door mirror
• Rear air spoiler
• Body alignmenti

Heater and air conditioner

Electrical system

• Harness connector
• Standardized relay
• Power supply routing
• Battery
• Starting system
• Starting system — starter
• Charging system
• Charging system — alternator
• Combination switch
• Headlamp — without daytime light system and dim-dip lamp system
• Headlamp — daytime light system
• Headlamp — dim-dip lamp system
• Headlamp — headlamp aiming control
• Headlamp
• Exterior lamp
• Interior lamp
• Meter and gauges — needle type
• Meter and gauges — digital type
• Warning lamps and buzzer
• Wiper and washer
• Horn and cigarette lighter
• Clock
• Rear window defogger
• Audio and power antenna
• Location of electrical units
• Harness layout
• Super multiple junction (S.M.J.)
• Wiring diagram reference chart
• Radiator fan
• Engine control system, ignition system
• O/D control system, shift lock system
• Anti-lock braking system
• Power window and power door lock, seat belt, heating seat
• Electrical system
• Sun roof, door mirror
• Heater and air conditioner