Contents
Operating instructions
Maintenance
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Specifications
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Car care
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Starting the engine - using a booster battery
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Jacking and towing a car
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Towing
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Maintenance - work plan
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Maintenance - works
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Coolant - replacement
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Fuel filter replacement
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Replaceable air filter element - replace
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Spark plugs and high voltage wires - removal, inspection and installation
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Helper systems - check
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V-belts and ribbed belts of the accessory drive - check the condition and tension, replace
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Gearbox - changing gear oil
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Brake system - check
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Steering - check
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Seat belts - check
Engines
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Specifications
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Vehicle and engine identification
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Compression - check
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Timing chain - removal and installation
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Timing belt - removal and installation
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Toothed belt of the diesel fuel injection pump drive - removal and installation
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Cylinder head - removal and installation. Cars with gasoline engine
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Cylinder head - removal and installation. Diesel vehicles
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Cylinder head - bulkhead
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Valve clearance - check and adjust
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Engine - removal and installation
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Cylinder block and its components. GA16DE engine
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Cylinder block and its components. SR20DE engine
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Cylinder block and its components. QG18DE engine
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Cylinder block and its components. Diesel engine CD20T
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Oil pan - removal and installation
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Oil pump - removal, disassembly and installation
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Oil pressure - check
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Oil cooler - removal, inspection and installation
Cooling, heating and ventilation system
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Engine cooling system - general information
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Water pump - removal and installation
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Thermostat - removal and installation
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Radiator - removal and installation
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Heating and ventilation
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Heater / air conditioner control unit - removal and installation
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Air conditioner - general information
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Air conditioning compressor - removal and installation
Fuel injection system - petrol engines
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General description
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Fuel injection system - check
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Fuel injectors - removal and installation
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Fuel injectors - check
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Electronic components of the injection system - check
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Fuel pressure and pressure relief valve - check
Power system - diesel engines
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General information
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Fuel cut-off valve - check
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Accelerator pedal and cable
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High pressure fuel pump - removal and installation
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The injection timing of the high-pressure fuel pump - adjustment
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Fuel injectors - removal and installation
Exhaust system
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General information
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The principle of the catalyst
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Turbocharger - removal and installation
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Exhaust system - removal and installation
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Exhaust system - leak test
Fuel system
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General provisions
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Fuel pump and fuel gauge sensor - removal and installation
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Fuel tank - removal and installation
Ignition system
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General description
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Ignition distributor cap - check
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High voltage wires - check
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Ignition coils - check
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Ignition timing - check and adjust
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Ignition distributor - removal and installation
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Spark plugs
Clutch
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General information
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Clutch - removal and installation
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Clutch master cylinder - removal and installation
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Clutch slave cylinder - removal and installation
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Clutch damper - removal and installation
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Clutch pedal - adjustment. Vehicles with hydraulic clutch actuation
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Clutch slave cylinder - bleeding
Mechanical transmission
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General information
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Gear lever and rod - removal and installation
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Oil seals - replacement
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Gearbox - removal and installation
Automatic transmission
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General information
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Gearbox - removal and installation
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Automatic transmission - shift cable adjustment
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Automatic transmission control lever neutral / park position sensor - adjustment
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Drive shaft oil seals - removal and installation
Braking system
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Specifications
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General description and precautions
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Front wheel brake - removal, inspection and installation
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Rear wheel brake pads - removal and installation
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Rear wheel brake caliper and slave cylinder - removal, bulkhead and installation
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Parking brake - removal and installation
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The main brake cylinder - removal and installation
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Vacuum brake booster - check, removal and installation
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Anti-lock braking system and its sensors
Suspension and steering
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General description
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Suspension strut - removal, disassembly and installation
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Front wheel hub and steering knuckle - removal, disassembly and installation
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Drive shaft - removal and installation
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CV joints - disassembly and assembly
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Link and upper wishbone - removal and installation
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Lower wishbone - removal and installation
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Anti-roll bar - removing and installing
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Rear suspension - general information
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Rear wheel hub - removal and installation
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Rear suspension cross member - removal and installation
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Steering - general information
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Steering wheel and steering shaft - removal and installation
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Steering gear - removal and installation
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Power steering pump - removal and installation
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Power steering - bleeding
Body and interior trim
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General description
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Front bumper - removal and installation
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Hood-fit
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Rear bumper - removal and installation
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Doors - removal and installation
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Door trim - removal and installation
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Center console - removal and installation
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Side trim and floor covering - removal and installation
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Side mirrors - removal and installation
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Rear-view mirror in salon - removal and installation
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Non-electric front seats and their anchorage
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Power front seats and their anchorage
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Rear seats
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Electrical system
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General description
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Battery - check
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Starter - removal, disassembly, inspection and installation
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Generator - removal, disassembly, inspection and installation
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Instrument panel - removal and installation
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Steering column switch block - removal and installation
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Headlight bulbs - replacement
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Windshield wiper arms - removal and installation
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Heated rear window - check
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Fuses and relays and their locations
Troubleshooting
Basic electrical diagrams
