Content

Actions in emergency situations

• Wheel replacement
• Tow for starting and emergency towing
• Starting the engine from an external power source or auxiliary battery
• Emergency shutdown of a spring-loaded brake cylinder
• Replacing fuses
• Replacing lamps

Maintenance

• Technical data
• Maintenance schedule
• Maintenance procedures

Instruction manual

• Vehicle identification
• Controls
• Vehicle equipment
• Car care

Precautions and safety rules when working on a truck

Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

Mechanical part of D28 series engines

• General information
• Inspections and adjustments
• Repair work
• Specification and tightening torques

Mechanical part of D2676LF series engines

• General information
• Inspections and adjustments
• Repair work
• Specification and tightening torques

Mechanical part of D2066LF series engines

• General information
• Inspections and adjustments
• Repair work
• Specification and tightening torques

Mechanical part of D0836LF series engines

• General information
• Inspections and adjustments
• Repair work
• Specification and tightening torques

The mechanical part of the engine D2840LF25

• General information
• Inspections and adjustments
• Repair work
• Specification and tightening torques

Cooling system

• General information
• Troubleshooting
• Cooling system for D2866 and D2876 series engines
• Engine cooling system series D2676 and D2066
• Cooling system for D0836 series engines
• Engine Cooling system D2840LF25
• Specification and tightening torques

Engine lubrication system

• Background
• Troubleshooting
• Lubrication system for D2866 and D2876 series engines
• Lubrication system for D2676 and D2066 series engines
• Lubrication system for D0836 series engines
• Engine lubrication system D2840LF25
• Specification and tightening torques

Power and engine management system

• Background
• Power supply and motor control system D2866 and D2876 series
• Power supply and motor control system D2676 and D2066 series
• Power and engine management system D0836 series
• Power and engine management system D2840LF25
• Specification and tightening torques

Engine electrical equipment

• Background
• Starter
• Generator
• Electro-flicker start-up device
• Specification and tightening torques

The intake and exhaust system

• General information
• Troubleshooting
• Intake system
• AGR exhaust gas recycling system
• Release system
• Turbocharger
• AdBlue®
• Specification and tightening torques

Clutch

• General information
• Troubleshooting
• Repair work
• Specification and tightening torques

Transmission

• General information
• Troubleshooting
• Dismantling and installing the gearbox
• Additional gearbox equipment
• Transmission shift drive
• Specification and tightening torques

Transfer case

• Background
• Repair work
• Specification and tightening torques

Intarder and retarder

• Background
• Troubleshooting
• Repair work
• Specification and tightening torques

Cardan shaft, bridges and wheel hubs

• General information
• Troubleshooting
• Propeller shaft
• Front axles without wheel drive (VOK)
• Front driven bridges
• Rear leading bridges
• Front supporting bridges (LO and LOL)
• Back support bridges (NO and NOL)
• Wheel alignment angles
• Specification and tightening torques

Hydrostatic drive system

• General information
• Testing and service work
• Repair work
• Specification and tightening torques

Frame and suspension

• General information
• Troubleshooting
• Technical instructions for repair frame welding
• Spring suspension
• Pneumatic suspension
• Specification and tightening torques

Brake system and pneumatic equipment

• General information
• Troubleshooting
• Pneumatic brake systems
• Inspections and adjustments
• Repair work
• Specification and tightening torques

Steering

• General information
• Troubleshooting
• Testing, adjusting and service work
• Repairs
• Specification and tightening torques

Cabin

• General information
• Cabin suspension
• Rollover mechanism
• Cab assembly
• Interior components of the cabin
• Seats
• Doors
• Cabin glazing
• Car repair
• Specification and tightening torques

Air conditioner and heater

• General information
• Troubleshooting
• Maintenance of air conditioning
• Repair work
• Specification and tightening torques

Electrical systems

• General information
• Basic electrical circuit tests
• Electrical connection
• How to read the wiring diagram
• Basic wiring diagram
• Auxiliary wiring diagrams

Fuels and lubricants

• Introduction
• Operational materials