Content

Introduction

About the manual

Actions in emergency situations

• Starting the engine from an external power source
• Automotive toolkit
• Replacing V-ribbed belts
• Replacing the fuel filter
• Prorolling the fuel system
• Attaching the emergency throttle cable
• Locking the lower range of the gearbox
• Release the parking brake
• Winch of spare wheel
• Using a jack to replace the wheel
• Wheel replacement
• Malfunctions of a pneumatic suspension
• Towing
• Lamp replacement
• Replacement of fuses and relays

Maintenance

• Technical data
• Maintenance schedule
• Maintenance procedures
• Preservation of a car for long-term storage
• Seals and bearings
• Tightening torques for threaded connections

Instruction manual

• Vehicle identification
• Vehicle equipment
• Controls
• Caring for a car

Precautions and safety rules when working on a truck

Basic tools, measuring instruments and methods of working with them

• Basic set of necessary tools
• Methods of working with measuring devices

Special tools and devices

• Directions for use
• The main group of special tools and devices
• Special tools and accessories for the cabin
• Special tools and accessories for the engine
• Special tools and accessories for the gearbox
• Special tools and adaptations for the fuel system
• Special tools and accessories for electrical components
• Special tools and accessories for the braking system
• Special tools and accessories for the steering and bridge systems
• Special tools and accessories for main gear and differential
• Special tools and accessories for the chassis

Mechanical part of the engine

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Cooling system

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Engine lubrication system

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Assembly and disassembly
• Specification and tightening torques

Central lubrication system (GLS)

• General information
• Troubleshooting
• Filling the system
• Checks and adjustments
• Specification and tightening torques

Power system

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Cleaning
• Specification and tightening torques

Engine management system

• General information
• Troubleshooting
• Checks and adjustments
• Installing sensors
• Specification and tightening torques

System of an admission and release, brake DEB

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Cleaning the intake system components
• Specification and tightening torques

Central synchronization unit

• General information
• Troubleshooting
• Checks and adjustments
• Specification

Clutch

• General information
• Troubleshooting
• Repair work
• Specification and tightening torques

Transmission

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Power take-off

• General information
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Retarder and intarder

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Cardan shaft, bridges and wheel hubs

• General information
• Troubleshooting
• Draining, refueling and lubrication
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Frame and suspension

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Frame repair
• Specification and tightening torques

Brake system

• General information
• Troubleshooting
• Pneumatic brake systems
• Checks and adjustments
• Removing and installing
• Disassembly and assembly
• Specification and tightening torques

Steering

• General information
• Troubleshooting
• Draining and refueling
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Cab and body kit

• General information
• Troubleshooting
• Interior components of the cabin
• External components of the cabin
• Cabin suspension
• Tilt mechanism
• Anticorrosion treatment of the cabin
• Cabin geometry
• Specification and tightening torques

Air conditioner and heater

• General information
• Troubleshooting
• Checks and adjustments
• Removing and installing
• Specification and tightening torques

Electrical systems

• General information
• Basic electrical circuit tests
• Connecting hardware
• How to read the wiring diagram
• Location of connectors
• Wiring diagrams of DAF 95XF
• Electroschemes DAF XF95
• Auxiliary wiring diagrams

Fuels and lubricants and sealants

• Precautions
• Fixing compositions and sealants
• Working fluids and lubricants

Spare parts catalog

• Types of DAF cars
• Chassis
• Front axle
• Rear axle
• Engine
• Engine attachments
• Transmission
• Steering
• Cabin
• Brake system
• Electrical systems

Trouble codes

• Electronic diagnostics of DAF trucks
• Explanation of VIC user parameters
• Explanation of the HYDRONIC 10 (ACH-EW) trouble codes with the D979 electronic unit