Contents

General

• How to use this manual
• Vehicle identification
• Major specifications
• Precautions before service
• Support locations for lifting and jacking
• Special handling instruction
• Standard parts-tightening-torque table
• Main sealant and adhesive table

Engine

• Specifications
• Special tools
• Service adjustment procedures
• Camshaft and camshaft oil seal
• Oil pan
• Cylinder head gasket
• Timing belt
• Engine assembly

Lubrication

• General information
• Specifications
• Special tool
• Service adjustment procedures
• Engine oil cooler

Fuel

• General information
• Specifications
• Special tools
• Troubleshooting
• Service adjustment procedures
• On vehicle inspection of MPI components
• Fuel injection pump
• Fuel injection pump and nozzle
• Fuel tank
• Fuel line and vapor une
• Accelerator cable and pedal

Cooling

• Specifications
• Service adjustment procedures
• Thermostat
• Water pump
• Radiator
• Engine coolant temperature gauge unit, engine coolant temperature switch and engine coolant temperature sensor

Intake and exhaust

• Specifications
• Special tool
• Service adjustment procedures
• Intake manifold
• Exhaust manifold
• Intake and exhaust manifold
• Turbocharger
• Exhaust pipe and main muffler

Engine electrical

• Charging system
• Alternator
• Starting system
• Ignition system
• Glow system
• Service adjustment procedure

Emission control

• Emission control
• Specifications
• Service adjustment procedures
• Catalytic converter

Clutch

• Specifications
• Special tools
• Service adjustment procedures
• Transmission oil level
• Speedometer cable
• Transmission control
• Transmission assembly

Manual transmission

• General information
• Specifications
• Special tools
• Troubleshooting
• Service adjustment procedures
• Transmission fluid
• Transfer oil
• Read out of malfunction code
• Shift patterns
• Converter stall
• Oil pressure
• Actuator
• Kickdown servo
• Line pressure
• Reducing pressure
• Accelerator pedal switch
• Selector lever operation
• Inhibitor switch and control Cable
• Speedometer cable
• Transmission control
• Transmission oil cooler hoses
• Transmission assembly

Automatic transmission

• General information
• Specifications
• Special tools
• Troubleshooting
• Service adjustment procedure
• Transmission fluid
• Transfer oil
• Read out of malfunction code
• Shift patterns
• Converter stall
• Oil pressure
• Actuator
• Kickdown servo
• Line pressure
• Reducing pressure
• Accelerator pedal switch
• Selector lever
• Inhibitor switch and control cable
• Speedometer cable
• Transmission control
• Transmission oil cooler hoses
• Transmission assembly

Propeller shaft

• Specifications
• Special tools
• Propeller shaft

Front axle

• Specifications
• Special tools
• Service adjustment procedures
• Axle hub
• Drive shaft

Rear axle

• Specifications
• Special tools
• Service adjustment procedures
• Rear axle hub
• Drive shaft
• Differential carrier
• LSD case assembly

Wheel and tyre

• Specifications
• Troubleshooting
• Service adjustment procedures

Power plant mount

• Engine mounting
• Transmission mounting
• Engine roll stopper and centermember

Front suspension

• Specifications
• Special tools
• Service adjustment procedures
• Strut assembly
• Lower arm
• Stabilizer bar

Rear suspension

• Specifications
• Special tools
• Service adjustment procedures
• Shock absorber assembly
• Rear spring
• Lower arm
• Suspension crossmember
• Stabilizer bar

Service brakes

• Specifications
• Special tools
• Anti-lock brake system troubleshooting
• Service adjustment procedures
• Brake pedal
• Master cylinder and brake booster
• Brake line
• Front disc brake
• Rear drum brake
• Rear drum brake wheel cylinder
• Rear disc brake
• Hydraulic unit
• Wheel speed sensor
• Electronic control unit
• G sensor

Parking brakes

• Specifications
• Special tools
• Service adjustment procedures
• Parking brake lever
• Parking brake cable
• Parking brake drum

Steering

• Specifications
• Special tools
• Service adjustment procedures
• Steering wheel and shaft
• Power steering gear box
• Power steering oil pump
• Power steering hoses

Body

• Specifications
• Special tools
• Troubleshooting
• Service adjustment procedures
• Hood
• Fender
• Fuel tank filler door
• Windshield glass
• Window glass
• Front door
• Rear door
• Tailgate
• Door trim and waterproof film
• Tailgate trim and waterproof film
• Door glass and regulator
• Door handle and latch
• Tailgate handle and latch
• Door runchannel
• Weatherstrip
• Sunroof

Exterior

• Specifications
• Special tools
• Front bumper
• Rear bumper
• Radiator grille
• Roof rail
• Garnishes and mouldings
• Aero parts
• Windshield wiper and washer
• Rear wiper and washer
• Headlamp washer
• Decal
• Door mirror

Interior

• Special tools
• Instrument panel
• Floor console
• Trims
• Headlining
• Front seat
• Rear seat
• Front seat belt
• Rear seat belt

Supplemental restraint system (SRS)

• General information
• SRS service precautions
• Service specifications
• Special tools and test equipment
• Troubleshooting
• SRS maintenance
• Post-collision diagnosis
• Individual component service warning/caution labels
• SRS diagnosis unit (SDU)
• Air bag module and clock spring

Chassis electrical

• Battery
• Ignition switch
• Meters and gauges
• Lighting system
• Olumn switch
• Horn system
• Cigarette lighter
• Audio system
• Rear window defogger
• Door glass and regulator
• Door handle and latch
• Windshield wiper and washer
• Rear wiper and washer
• Headlamp washer
• Outside mirror

Heater, air conditioner and ventilation

• Specifications
• Special tools
• Troubleshooting
• Safety precautions
• Service adjustment procedures
• Idle up system
• Engine coolant temperature switch
• Refrigerant line
• Ventilators (instrument panel and floor)
• Ventilators (air inlet and air outlet)

Electrical wiring

• Power distribution system
• Starting system
• Ignition system
• Charging system
• Glow system
• MPI system
• Cooling system
• ELC 4-speed automatic transmission
• Headlamp
• Tail lamp, position lamp and licence plate lamp
• Rear fog lamp
• Room lamp and cargo room lamp
• Door lamp
• Cluster switch illumination lamp
• Turn-signal lamp and hazard lamp
• Stop lamp
• Back-up lamp
• Lighting monitor buzzer
• Horn
• Meter and gauge
• Warning lamp
• Indicator lamp
• Power window
• Tailgate locking system
• Central door locking system
• Heater and air conditioner
• Wiper and washer
• Headlamp washer
• Defogger and door mirror heater
• Remote controlled mirror
• Radio and tape player
• Clock
• Cigarette lighter
• Sunroof
• Anti-lock brake system
• Heated seat
• Junction block
• Centralized junction