Content

General information

• Model identification and serial number location
• Component location
• Specifications
• Performance curves (one-hour rating, with fan)
• Prime power output chart

Overhaul instructions

• Determining when to overhaul the engine
• Compression pressure measurement
• Troubleshooting
• Basic precautions for disassembly and assembly

Disassembly

• Preparation for disassembly
• Electrical system
• Cooling system
• Fuel system
• Lubrication system
• Air inlet system and exhaust system
• Cylinder head and valve mechanism
• Timing gears and flywheel
• Cylinder block, crankshaft, pistons and oil pan

Inspection

• Cylinder head and valve mechanism
• Timing gears and flywheel
• Cylinder block, crankshaft, pistons and oil pan

Assembly

• Cylinder block, crankshaft, pistons and oil pan
• Timing gears and flywheel
• Cylinder head and valve mechanism
• Air inlet system and exhaust system
• Fuel system
• Lubrication system
• Cooling system
• Electrical system

Electrical system

• General
• Starter
• Alternator
• Key shutoff system (ETS solenoid type)
• Key shutoff system (ETR solenoid type)
• Automatic glow plug system

Cooling system

• General
• Inspection

Lubrication system

• General
• Inspection

Fuel system

• General
• Fuel injection pump
• Governor
• Fuel pump
• Fuel filter

Air inlet system and exhaust system

• General
• Inspection

Maintenance

• Lubrication and maintenance chart
• Engine oil and oil filter
• Valve clearance
• Fuel injection timing
• Fuel filter
• Fuel system priming
• Idle setting
• Fuel injection nozzle
• Fan belt

Service data

• Specifications
• Tightening torques
• Sealants
• Special tools