Content
Introduction
General
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External view
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System flow diagrams
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Engine serial number location
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Main specifications
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Tips on disassembling and reassembling
Service data
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Maintenance service data
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Tightening torque table
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Regarding submission of parts for EPA exhaust gas regulation
Service tools
Determination of overhaul
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Determining overhaul timing
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Testing compression pressure
Disassembly of basic engine
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Disassembling and inspecting cylinder head and valve mechanism
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Disassembling and inspecting flywheel
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Disassembling and inspecting damper, gear case, timing gear and camshaft
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Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
Inspection and repair of basic engine
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Inspecting and repairing cylinder head and valve mechanism
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Inspecting and repairing flywheel
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Inspecting and repairing timing gear and camshaft
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Inspecting and repairing piston, connecting rod, crankshaft and crankcase
Reassembly of basic engine
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Reassembling piston, connecting rod, crankshaft and crankcase
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Reassembling timing gear and camshaft
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Reassembling flywheel
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Reassembling cylinder head and valve mechanism
Fuel system
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Removing fuel system
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Disassembling, inspecting and reassembling fuel system
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Installing fuel system
Lubrication system
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Removing lubrication system
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Disassembling, inspecting and reassembling lubrication system
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Installing lubrication system
Cooling system
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Removing cooling system
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Disassembling, inspecting and reassembling cooling system
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Installing cooling system
Inlet and exhaust systems
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Removing turbocharger, inlet and exhaust systems
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Disassembling, inspecting and reassembling inlet and exhaust systems
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Installing turbocharger, inlet and exhaust systems
Electrical system
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Removing electrical system
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Disassembling, inspecting and reassembling electrical system
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Installing electrical system
Adjustment and operation
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Adjusting engine
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Break-in operation
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Performance test (JIS standard)
