Content

General information

• How to use this manual
• How to use troubleshooting / inspection service points
• Treatment before/after the fording of a stream (4WD vehicles)
• Vehicle identification
• Major specifications
• Precautions before service
• Supplemental restraint system
• Support locations for lifting and jacking
• Standard parts-tightening-torque table

Engine

• General information
• Service specification
• Special tools
• On-vehicle service
• Camshaft oil seal
• Oil pan, oil screen
• Cylinder head gasket
• Timing belt
• Crankshaft front oil seal
• Crankshaft rear oil seal
• Engine assembly

Engine lubrication

• General information
• Lubricants
• Special tools
• On-vehicle service
• Engine oil cooler

Multipoint fuel injection

• General information
• Service specification
• Special tools
• Troubleshooting
• On-vehicle service
• Injector
• Throttle body

Diesel fuel

• General information
• Service specifications
• Special tool
• On-vehicle service
• Injection nozzle
• Injection pump

Fuel supply

• General information
• Fuel tank
• Fuel filter

Engine cooling

• General information
• Service specifications
• On-vehicle service
• Cooling fan
• Thermostat
• Water pump
• Water hose and water pipe
• Radiator

Intake and exhaust

• Service specifications
• On-vehicle service
• Air cleaner
• Intercooler and intercooler fan-ecu
• Intake manifold
• Intake and exhaust
• Turbocharger and exhaust manifold
• Turbocharger
• Exhaust manifold
• Exhaust pipe and main muffler

Engine electrical

• Charging system
• Starting system
• Ignition system
• Glow system

Engine and emission control

Clutch

• General information
• Service specifications
• On-vehicle service
• Clutch pedal
• Clutch control

Manual transmission

• General information
• On-vehicle service
• Transmission control
• Transmission assembly
• 4WD indicator-ECU

Automatic transmission

• General information
• Service specifications
• Special tools
• Troubleshooting
• On-vehicle service
• Transmission control
• Selector lever assembly
• Transmission assembly
• 4WD indicator-ECU
• Transmission oil cooler

Propeller shaft

• General information
• Service specifications
• Special tools
• Propeller shaft

Front axle

• General information
• Service specifications
• Special tools
• On-vehicle service
• Front hub assembly
• Knuckle
• Drive shaft
• Inner shaft
• Differential carrier
• Freewheel clutch

Rear axle

• General information
• Service specifications
• Special tools
• On-vehicle service
• Axle assembly
• Axle shaft
• Rear differential lock
• Differential carrier
• Differential case assembly

Wheel and tyre

• General information
• Service specification
• Troubleshooting
• On-vehicle service
• Wheel and tyre
• Front engine mounting
• Rear engine mountin
• Front differential mounting
• Front suspension crossmember

Front suspension

• General information
• Service specifications
• Special tools
• On-vehicle service
• Shock absorber and upper arm
• Lower arm, coil spring and strut bar
• Stabilizer bar

Rear suspension

• General information
• Service specifications
• On-vehicle service
• Rear suspension

Basic brake system

• General information
• Service specifications
• On-vehicle service
• Brake pedal
• Master cylinder and brake booster
• Load sensing proportioning valve
• Front disc brake
• Rear drum brake

Anti-skid braking system

• General information
• Service specifications
• Special tools
• Troubleshooting
• On-vehicle serviceb
• Rake pedal
• Master cylinder and brake booster
• Load sensing proportioning valve
• Front disc brake
• Rear drum brake
• Hydraulic unit
• Wheel speed sensor
• ABS-ECU

Parking brakes

• General information
• Service specifications
• On-vehicle service
• Parking brake lever
• Parking brake cable

Steering

• General information
• Service specifications
• Special tools
• On-vehicle service
• Steering wheel and shaft
• Manual steering gear
• Power steering gear box
• Power steering oil pump
• Power steering hoses
• Steering linkage

Body

• Body mounting
• Hood
• Fender
• Fuel filler door
• Window glass
• Door
• Rear gate

Exterior

• Service specification
• Adhesive
• Special tools
• Front bumper
• Grille, moulding and garnish
• Over fender
• Side step
• Windshield wiper and washer
• Headlamp washer
• Stripe tape
• Door mirror

Interior and supplemental restraint system

• Service specifications
• Special tool
• Instrument panel
• Floor console
• Trims
• Front seat
• Rear seat
• Front seat belt
• Rear seat belt
• Post-collision
• Individual component service
• Warning / caution labels
• Front impact sensors
• Air bag module and clock spring
• Air bag module disposal procedures
• Sensor cable installation procedures

Chassis electrical

• Battery
• Ignition switch and immobilizer system
• Combination meters
• Multi-meter
• Outside thermo sensor
• Headlamp
• Front combination lamp
• Side turn-signal lamp
• Rear combination lamp
• Rear fog lamp
• Rheostat
• Hazard warning lamp
• Horn
• Cigarette lighter
• Clock
• Radio and tape player
• Speaker
• Antenna
• Rear window defogger
• Front seat
• Air bag
• Heater
• Air conditioner

Heater, air conditioner and ventilation

• General information
• Service specifications
• Special tool
• Troubleshooting
• On-vehicle service
• Heater unit and heater core
• Blower assembly and resistor
• Evaporator
• Compressor and tension pulley
• Refrigerant line
• Engine coolant temperature switch
• Idle-up system
• Lever position switch
• Ventilators