Content
General
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Outline drawings
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System flow
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Engine serial number location
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Main specifications
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Tips on disassembling and reassembling
Service data
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Maintenance service data
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List of tightening torque
Basic and special tools
Overhaul instructions
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Determining overhaul timing
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Testing compression pressure
Disassembling engine main parts
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Disassembling and inspecting cylinder head and valve mechanism
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Disassembling and inspecting flywheel
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Disassembling and inspecting gear case, timing gear and camshaft
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Disassembling and inspection crankcase, crankshaft and piston
Inspecting and repairing engine main parts
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Inspecting and repairing cylinder head and valve mechanism
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Inspecting and repairing flywheel
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Inspecting and repairing timing gears and camshaft
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Inspecting and repairing piston, connecting rod, crankshaft and crankcase
Reassembling engine main parts
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Reassembling piston, connecting rod, crankshaft and crankcase
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Reassembling timing gear and camshaft
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Reassembling flywheel
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Reassembling cylinder head and valve mechanism
Fuel system
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Removing fuel system
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Assembling fuel system
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Installing fuel system
Lubrication system
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Removing and inspecting lubrication system
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Disassembling, inspecting and reassembling lubrication system
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Installing lubrication system
Cooling system
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Removing cooling system
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Disassembling, inspecting and reassembling cooling system
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Installing cooling system
Inlet and exhaust systems
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Removing inlet and exhaust system
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Disassembling, inspecting and reassembling inlet and exhaust
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Installing inlet and exhaust system
Electrical system
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Removing electrical system
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Disassembling, inspecting and reassembling electrical system
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Installing electrical system
Adjustment, break-in operation and performance test
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Adjusting engine
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Break-in operation
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Performance test (JIS standard)
Troubleshooting
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Electronic troubleshooting
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Programming parameters
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System configuration parameters
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Troubleshooting without a diagnostic code
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Troubleshooting with a diagnostic code
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Troubleshooting with an event code
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Diagnostic functional tests
