Content

General

Major data and specifications

Disassembly

Inspection and repair

• Cylinder head
• Valve guides and valve seats
• Valve refacer
• Valve springs
• Exhaust manifold
• Cylinder sleeves
• Pistons and piston rings
• Piston pins, piston pin bosses and piston pin bushings
• Connecting rod alignment and bearings
• Crankcase
• Crankshaft
• Tappets and tappet holes
• Flywheel
• Timing gear case and oil seal
• Timing gears

Reassembly

Lubricating system

• Lube oil circulation
• Oil pump
• Oil ftlter

Cooling system

• Coolant circuit
• Thermostat
• Water pump

Fuel system

• Fuel circuit
• Priming the fuel system
• Adjusting the injection timing
• Fuel filter
• Injection nozzles
• Fuel feed pump
• Fuel injection pump
• Governor

Electrical system

• General
• Starter
• Alternator
• Preheating system
• Battery
• Glow plugs

Bench test

Maintenance standards

Sealant application data

Tightening torque

Special service tools

Troubleshooting chart