Content

Safety cautions

General

• Overview
• Specifications
• Disassembly / reassembly notes

Service standards

• Service standards table
• Tightening torques table
• Sealants list

Tools list

• General tools
• Special tools

Overhaul timing

• Identifying the timing for overhaul
• Measuring the compression pressure

Removal preparations

• Removing the electric wiring
• Draining the coolant
• Draining the engine oil

Engine main parts

• Cylinder head, valve mechanism
• Flywheel, timing gear, camshaft
• Cylinder block, crankshaft, pistons, oil pan

Fuel system

• Fuel injection pipes, fuel leak-off pipe, fuel injection nozzles
• Governor
• Fuel injection pumps
• Fuel filter

Lubrication system

• Oil filter, relief valve and oil pressure switch
• Oil pan, oil strainer
• Relief valve
• Oil pressure switch

Cooling system

• Cooling fan, fan pulley and v-belt
• Thermostat and thermoswitch
• Water pump

Inlet and exhaust systems

• Inlet cover
• Exhaust manifold

Electrical system

• Starter
• Alternator
• Stop solenoid
• Glow plug

Engine - inspection / adjustment, running-in trial and performance test

• Inspection and adjustment of engine
• Running-in trial
• Performance test

Miscellaneous

• Disassembly and reassembly of general parts