Content

General information

• Scope and use of this manual
• General description
• Aftertreatment system
• Electronic engine control system
• Environmental conditions
• Safety instructions and precautions
• Cpc vehicle interface harness
• Engine braking power

Engine

• Engine trim covers and frames
• Cylinder head cover
• Cylinder head
• Cylinder block
• Front and rear engine lifting brackets
• Engine brake
• Front radial seal
• Rear radial seal
• Crankshaft wear sleeve
• Crankshaft assembly
• Front cover housing
• Crankshaft position sensor
• Crankshaft vibration damper and pulley
• Flywheel
• Ring gear
• Pilot bearing
• Engine barring tool
• Flywheel housing
• Piston, piston ring, and connecting rod
• Valves
• Rocker arm
• Camshaft and gear assembly
• Additional information

Fuel system

• Electronic unit pump
• Fuel return and nozzle spill line
• Fuel overflow valve
• High pressure fuel line and transfer tube
• Fuel injector harness adaptor frame
• Fuel injector
• Protective sleeve
• Motor control module
• Fuel filter
• Fuel filter housing
• Fuel filter bracket
• Fuel hand primer pump
• Fuel pump
• Fuel pump drive
• Fuel doser valve (fdv)
• Doser block assembly
• Fuel doser valve coolant lines
• Additional information

Lubrication system

• Lubrication system description
• Oil pan
• Piston oil spray nozzle
• Camshaft lubrication nozzle
• Oil pump and suction pipe
• Oil filter
• Oil cooler/filter housing
• Engine oil pressure/temperature sensor
• Oil fill-tube and oil dipstick
• Additional information

Cooling system

• Cooling system
• Coolant pump
• Front idler and tensioner support
• Thermostat
• Engine coolant temperature sensor
• Cylinder head coolant vent line
• Additional information

Fuel, lubricating oil, and coolant

• Fuel
• Lubricating oil
• Coolant
• Additional information

Air intake system

• Air intake elbow and grid heater
• Intake throttle valve and adaptor
• Gas mixer housing
• Air intake manifold
• Electrostatic oil separator, crankcase separator, and Oil separator drain line
• Intake air temperature/pressure sensor
• Turbocharger
• Wastegate actuator
• Additional information

Exhaust system

• Exhaust manifold assembly
• Brake gate
• Electronic proportional valve
• Additional information

Exhaust gas recirculation components

• EGR gas inlet pipe
• EGR cooler gas outlet pipe
• EGR cooler and support bracket
• EGR cooler heat shield and mounting bracket
• EGR cooler coolant inlet tube
• EGR cooler coolant return tube
• EGR control valve
• Additional information

Electrical equipment

• Drive belts
• Alternator/air conditioning compressor bracket
• Additional information

Power take-off

• Front power take-off
• Rear engine power take-off

Special equipment

• Air compressor flange
• Air compressor
• Additional information

Operation and verification

• Preparation for a first time start
• Starting the engine
• Running the engine
• Stopping the engine
• Additional information

Engine tune-up

• Checking the valve lash
• Adjusting the valve lash
• Additional information

Preventive maintenance

• Scheduled intervals

Engine storage

• Preparing engine for storage