Content
General
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Technical specifications
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Measuring runs
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Running-in
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Instructions for new and replacement engines
Engine and engine suspension
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Removal and installation of engine together with transmission
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Engine tune-up
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Disassembly and reassembly of engine
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Testing and repairing engine
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Crankcase and cylinder head
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Power unit assemblies
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Engine timing
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Description of carburetors
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Disassembly and assembly of carburetors
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Air intake silencer and fuel feed pump
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Intake pipe and exhaust manifold
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Oil pump drive, distributor drive, revolution counter drive, and injection pump drive
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Engine lubricating system
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Engine cooling system
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Front engine suspension
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Removal and installation of left or right rubber mounting of engine suspension
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Removal and installation of front engine support
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Rear engine suspension
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Removal and installation of rear engine suspension
Clutch
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Designation
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Mechanical clutch
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Removal and installation of clutch
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Disassembly, checking and reassembly of clutch
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Checking and refacing of driven plote
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Replacing throw-out bearing
Transmission
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Removal and installation of transmission
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Trouble shooting hints far shift lever noises
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Adjustment of gear shift mechanism
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Disassembly and reassembly of transmission
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Checking and repair of transmission
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Removal and installation of shift lever with shift tube on model 190
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Removal and installation of shift tube guide pin
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Removal and installation of bearing assembly far steering wheel Shift system
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Repair of bearing assembly
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Removal and installation of shift tube and steering column
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Jacket
Pedals
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Clutch actuating mechanism
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Adjustment of clutch pedal free play
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Removal and installation of clutch pedal
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Removal and installation of clutch pedal shaft
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Removal and installation of brake pedal
Control system
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Removal and installation of control shaft
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Adjustment of accelerator pedol
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Removal and installation of choke control
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Removal and installation of ignition control knob and cable
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Removal and installation of idle control knob and cable
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Removal and installation of cable from glow plug starting switch to injection pump
Springs and shock absorbers
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Springs
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Shock absorbers
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Removal and installation of front shock absorber
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Removal and installation of rear shock absorber
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Removal and installation of front spring
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Removal and installation of rear spring
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Removal and installation of torsion bar
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Spring and shock absorber tables
Front axle
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Removal and installation of sub-frame or front axle support
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Removal and installation of left or right front half
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Disassembly and reassembly of front axle half
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Checking and repair of front axle half
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Removal and installation of tie-rods
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Checking af front axle support
Rear axle
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Rear axle - general
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Removal and installation of rear axle
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Disassembly and reassembly of rear axle
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Checking and repair of rear axle
Wheels and tires, adjustment of wheels
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Wheels
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Fitting of tires
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Balancing of wheels
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Adjustment of wheels
Propeller shaft
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Removal and installation of propeller shaft
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Disassembly and reassembly of propeller shaft
Brakes
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The brake system, description
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Bleeding and flushing out of brake system
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Checking of brake system
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Removal and installation of brake master cylinder
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Disassembly and reassembly of brake master cylinder
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Removal and installation of front wheel brake cylinders
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Removal and installation of rear wheel brake cylinders
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Disassembly and reassembly of wheel brake cylinders
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Removal and installation of front brake shoes
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Removal and installation of rear brake shoes
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Disassembly and reassembly of the automatic adjustment
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Replacement and conditioning of broke linings
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Reconditioning the brake drums
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Brake lines
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Removal and installation of ate power brake
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Subsequent installation of ate power brake T50
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Trouble shooting hints for the brake system
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Ratchet and brake lever of pistol-grip hand brake
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Center and rear brake cables
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Brake adjustment
Steering assembly
Fuel system
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Removal and installation of fuel tank
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Removal and installation of fuel level indicator
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Testing of fuel level indicator
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Hints for fault tracing at fuel gage
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Checking and repair of fuel tank
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Removal, cleaning, and installation of fuel pass filter
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Checking af fuel feed pump on Model 220SE
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Removal and installation af fuel feed pump on Model 220SE
Exhaust system
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Removal and installation of exhaust system
Cooling System
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Cooling water circulation
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Removal and installation of radiator
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Cleaning of cooling system
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Anti-freeze solutions
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Checking and adjustment of fan belt tension
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Cooling water thermostat
Electrical system
