Contents

Operation and maintenance manual

Identification data / Type plates

Car service

• Doors
• You get into the car
• Seat installation
• Seat belts
• Instrument panel and controls
• Signal lamps and switches
• Tachograph
• Tachometer
• Combined appliance
• Main switch
• Battery switch / not-aus switch
• Adjusting the steering wheel position
• Ignition lock
• Combo switch
• Light switch
• Headlight adjustment
• Window control, mirror adjustment and heating
• Seat heating
• Switch spools
• Heating and ventilation
• Ottoman installation
• Passenger seat
• Hood release handle

Preparing for the trip

• Starting and stopping the engine
• Glow plugs
• Hand brake operation
• Starting off and shifting gears
• Gear shifting
• Differential lock switch
• Switching auxiliary drive
• Car break-in
• Vehicle operation
• Devices
• Signaling lamps
• Maximum speed limit
• Braking
• Parking
• ABS (Anti-lock braking device)
• ASR
• Trailer and semi-trailer
• Dump truck operation
• Pneumatic suspension
• Winter operation of the Car
• Corrosion protection
• Charge air system
• Operating materials
• Engine start at air temperature below -15 ° С
• Operation of tires

Operating fluids

• Engine oil
• Coolant
• Diesel fuel
• Refueling volumes

Car maintenance and care

• Tiltable cab
• Tilting the cab
• Driver's cab hydraulic tipping mechanism - check oil level
• Engine
• Tightening torques for screw connections
• Starting and stopping the engine with a tilted driver's cab
• Oil and filter change
• Cleaning the dust boxes of the air filter
• Clean or replace the air filter
• Oil bath air filter cleaning and maintenance
• Valve clearance adjustment
• V-belts
• Fuel system
• Checking the coarse fuel filter
• Replacing fuel filter inserts
• Cleaning the fuel filter inserts
• Bleeding the fuel system
• Cooling system
• Replacing the coolant
• Checking and cleaning the radiator
• Clutch
• Release bearing clutch - lubricants
• Bleeding hydraulic clutch control
• Gearbox
• Manual transmission
• Automatic transmission (MB)
• Transfer case
• Front axle / rear axle
• Tightening torques for screw connections
• Steering
• Technical data
• Tightening torques
• Checking the oil level
• Check wheel alignment
• Wheels and tires
• Tightening torques for screw connections
• Tightening wheel nuts
• Spare wheel
• Replacing a flat tire
• Tire inflation
• Tires
• Braking system
• Tightening torques
• Checking brake lines
• Checking the condition of the brake pads
• Disengaging the pneumatic diaphragm cylinders of the spring accumulator in case of insufficient pressure in the brake system
• Electrical system
• Incandescent lamps overview
• Replacing incandescent bulbs
• Headlight position check
• Reduction of current - additional consumers
• Rechargeable batteries
• Fuses
• Fuse overview
• Schematic diagrams of electrical equipment
• Chassis and body
• Carrying out lubrication and filling works
• Checking and servicing the hitch lock (trailer)
• Saddle inspection and maintenance
• Bead locks adjustment
• Car wash and care
• Car wash with high pressure water
• Car conservation measures
• Removing the car from storage

Possible malfunctions

• Engine
• Clutch
• Steering
• Braking system
• Electrical system
• Fan with viscous coupling
• Help when starting the engine
• Sorting and towing

Repair manual

Engine

• Detailed specifications
• Cylinder block
• Liners
• Crankshaft
• Inserts
• Engine flywheel and ring gear
• Rods
• Pistons
• Rings
• Gas distribution
• Camshaft
• Distribution diagram
• Distribution control
• Gears
• Valves
• Valve springs
• Cylinder head
• Valve seats
• Valve Guides
• Grease
• Oil pump
• Relief valve
• Oil filter
• Heat exchanger
• Maintenance
• Engine cooling
• Water pump
• Thermostats
• PES6MW 100/720 RS1115 pump regulation
• Maintenance
• Fuel injection
• Feed pump
• Fuel pump operation
• Adjustment of injection pumps
• PES6MW 100/720 RS1131 pump regulation
• Nozzle body and nozzles
• Turbocharger
• Electrical equipment
• Batteries
• Alternator
• Starter
• Tightening torques and angles in ОМ 366 engines (Nm)
• Practical advice
• Removing the engine
• Cylinder head
• Dismantling the cylinder head
• Cylinder head monitoring
• Replacing the sealing gasket on the protective sleeve of the nozzle body
• Valve seats
• Saddle assembly
• Valve guides
• Valves
• Valve springs
• Cylinder head assembly
• Installing the cylinder head
• Intake manifold
• Rocker arm ramp
• Ramp installation
• Rocker arm (valve clearance) adjustment
• Cylinder liner liners
• Crankshaft bearings
• Bearing caps
• Piston cooling nozzles
• Camshaft bearings
• Crank mechanism
• Crankshaft
• Damper
• Rear oil seal
• Flywheel
• Rods
• Pistons
• Gas distribution mechanism
• Lubrication system
• Oil pump
• Safety valve
• Oil filter
• Heat exchanger
• Cooling system
• Fuel injection system
• Determining the start of injection on the engine
• Installing the pump on the engine
• Booster pump
• Nozzle bodies and nozzles
• Exhaust manifold brake plate
• Turbocharger

Clutch

• Detailed specifications
• Practical advice
• Removal and installation
• Pedal play adjustment
• Adjusting the spring on the pedal
• Bleeding the clutch circuit

Gearboxes (G4 / 65-6, GV4 / 65-6)

• Detailed specifications
• Transmission numbers
• Preventive care
• Tightening torques (Nm)
• Gearbox GV4 / 65
• Shaft preparation
• Transmission reassembly
• Transfer control mechanism
• Gearbox GV4 / 65
• Shaft preparation
• Transmission reassembly
• Gear shifting mechanism
• Gearbox (gearbox)
• gearbox G 3 / 55-6 and G 3-60-5
• Main technical characteristics
• Preventive maintenance
• Tightening torques for main screw connections
• Operation recommendations
• Operations for checkpoint 3 / 60-5
• Gearbox shafts repair
• Checking synchronizers
• Checkpoint 3 / 60-5

Rear axle

• Detailed characteristics
• Preventive care
• Tightening torques
• Practical advice
• Differential
• Drive gear
• Wheel hubs
• Wheel axles

Front suspension

• Detailed characteristics
• Practical advice
• Wheel hubs

Steering

• Detailed characteristics
• Preventive care
• Tightening torques for threaded connections
• Practical advice
• Check valve in the crankcase
• Check valve in the cover
• Detailed characteristics

Brakes

• Tightening torques
• Practical advice
• Brake mechanism
• Front axle mechanism
• Quick Disconnect Pipe Connections
• Air compressor
• Camshaft-driven compressors
• Practical advice

Electrical equipment

Parts catalog

• OM 366 LA engine, cylinder block, covers, gaskets
• OM 366 LA engine, valve body
• OM 366 LA engine, oil pan, dipstick
• OM 366 LA engine, cylinder head, valves, seats, gaskets
• Engine parts used for hot start (start-pilot)
• OM 366 LA engine, cylinder head valve cover
• OM 366 LA engine, cylinder head, valve, rocker arm
• OM 366 LA engine, speedometer drive parts
• OM 366 LA engine, flywheel housing
• OM 366 LA engine, fuel pump
• OM 366 LA engine, fuel heater
• OM 366 LA engine, connecting rods, pistons, rings
• OM 366 LA engine, crankshaft and flywheel
• OM 366 LA engine, fuel pump
• OM 366 LA engine, camshaft, rocker arms
• OM 366 LA engine, fuel pump control
• OM 366 LA engine, fuel filter
• OM 366 LA engine, turbocharger
• OM 366 LA engine, air compressor
• OM 366 LA engine, intake manifold
• OM 366 LA engine, exhaust manifold
• OM 366 LA engine, starter
• OM 366 LA engine, generator
• OM 366 LA engine, starter and alternator mounting
• OM 366 LA engine, oil cooler
• OM 366 LA engine, oil pump
• OM 366 LA engine, oil lines
• OM 366 LA engine, oil filter
• OM 366 LA engine, water pump
• OM 366 LA engine, thermostats
• OM 366 LA engine, Water pump drive belts
• OM 366 LA engine, fan
• Car 1317 L, model 676.236, clutch, clutch housing
• Vehicle 1317 L, model 676.236, hydraulic clutch
• Car 1320 L, model 677.236, Clutch
• Car 1320 L, model 677.236, clutch actuator
• Engine mount OM 366 LA, model 357.902
• Attaching the brake and clutch pedals
• Gas pedal actuator
• Idling speed adjustment drive
• Engine mounts
• Power steering pump
• Cab lock mechanism 1317 L, model 676.236
• Car 1317 L, model 676.236, frame
• OM 366 LA engine, cylinder head, valves, seats, gaskets
• Vehicle frame 1317 L, model 676.236, front part of the frame
• Car frame 1317 L, model 676.236, rear part of the frame
• Frame of the car 1317 L, model 676.236. center frame
• Cab suspension 1317 L, model 676.236
• Front suspension of a cab of the car 1317 L, model 676.236
• Suspension of the rear part of the cab of the car 1317 L, model 676.236
• Front suspension of the car 1317 L, model 676.236
• Front stabilizer bar and shock absorbers of the car 1317 L, model 676.236
• Air supply lines and RECEIVERS of the car 1317 L, model 676.236
• Air suspension valve 1317 L, model 676.236
• Air valves for electronic leveling of the rear suspension
• Rear Suspension Air Bags
• Air suspension, rear spring
• Air suspension, rear stabilizer
• Wheel disks
• Spare wheel bracket
•  
• Cardan shaft
• Airways
• Air receivers, drain valve
• Air dryer, pressure regulator, four-circuit safety valve
• Service valve, check valve, converter valve
• Parking brake valve
• Brake force regulator
• Engine exhaust brake
• Hydraulic reservoir and pipes
• Steering column
• Steering rods and levers
• Fuel lines
• Fuel tank
• Washer reservoir
• Exhaust system, muffler with resonator
• Radiator mounting
• Radiator and expansion tank
• Radiator and coolant hoses
• Radiator and heater hoses
• Intercooler (intercooler)
• Intake manifold
• Air inlet
• Elements of the hydraulic system for lifting the cab
• Cab lifting hydraulic line
• Cab
• Cab floor
• Cab spars
• Cab floor and side members Model: 675,856
• Cab front panel model: 673,822
• Rear panel of the cab model 673,822
• Windshield and its seal, model 673,822
• Cab steps
• Cab body plugs and plugs
• Cab floor soundproofing
• Cab carpeting
• Cab lining
• Dashboard housing
• Door handle, lock, keys
• Mirrors
• Cab front grill
• Windshield wipers
• Headlight
• Heater and ventilation control
• Side turn signals
• Air ducts of heating and ventilation system
• Cabin stove
• Front bumper and fender
• Cab lock
• Driver's seat
• Front axle VL 3/11 D-4,4 steering knuckle
• Front axle VL 3/11 D-4,4 steering ends and rods
• Front axle VL 3/11 D-4,4 wheel hub and bearing
• Front axle VL 3/12 D-5,3 steering rods
• Front axle VL 3/12 D-5,3 with ABS
• Front axle VL 3/12 D-5,3 wheel hub and bearing
• Brake drum and pads front axle VL 3/11 D-4,4
• Front axle brake cylinder VL 3/11 D-4,4
• Manual adjustment of the front axle brake VL 3/11 D-4,4
• Front brake pad adjustment mechanism VL 3/11 D-4,4
• Front axle VL 3/12 D-5,3, brake cylinder
• Rear axle HL 4/29 D-9,2
• Rear axle HL 4/29 D-9.2, half-shafts and wheel bearings
• Rear axle HL 4/29 D-9.2 Differential
• Rear axle HL 4/05 D-9.2 with differential lock
• Rear axle HL 4/05 D-9.2, 20379/01 ring gear and satellites
• Rear axle HL 4/05 D-9.2 H120394 / 07 rear axle abs
• 20406/10 wedge brake mechanism that extends to one side
• Rear axle HL 4/29 D-9,2, differential
• Rear axle HL 4/05 D-9.2, wheel hub, bearings, axle shafts
• Rear axle HL 4/05 D-9,2 Bevel pair and differential
• Rear axle brake cylinder HL 4/05 D-9.2
• Rear axle brake HL 4/29 D-9,2
• Brake pads on the rear axle HL 4/05 D-9.2
• Rear axle brake pad adjustment mechanism HL 4/05 D-9.2
• Steering gear LS 3E
• Gearbox housing G 4 / 65-6 / 9.0
• Gear shift mechanism G 4 / 65-6 / 9.0
• Shafts and gears of gearbox G 4 / 65-6 / 9.0
• Gear selector forks G 4 / 65-6 / 9.0
• Shaft of a choice of transfers of the check point G 4 / 65-6 / 9.0
• Gearbox G 4 / 65-6 / 9.0, valves, switches, air connections
• Gearbox GV 4 / 95-6 / 9,0 bearing cover
• Bearing cover
• Power take-off with gearbox G 4 / 65-6 / 9.0
• Gearbox housing GV 4 / 95-6 / 9.0
• Gearbox GV 4 / 95-6 / 9,0 shafts and gears
• Gearbox GV 4 / 95-6 / 9.0 Gear shift forks
• GV 4 / 95-6 / 9.0 gearbox, axle and gear selection fork
• GV 4 / 95-6 / 9.0 gearbox, power take-off
• GV 4 / 95-6 / 9.0 gearbox gear selection rod
• Gearbox GV 4 / 95-6 / 9.0 valves, switches, air lines