Content

General information

• Important information
• How to use this manual
• Fundamental procedures
• Jack and safety stand positions
• Towing
• Identification number locations
• Units
• Abbreviations
• Caution

Pre-delivery inspection and scheduled maintenance

Engine

• Index
• Outline
• Troubleshooting guide
• Engine tune-up procedure
• Compression
• On-vehicle maintenance
• Removal
• Engine stand mounting
• Disassembly
• Inspection / repair
• Assembly
• Engine stand dismounting
• Installation

Lubrication system

• Index
• Outline
• Troubleshooting guide
• Oil pressure
• Engine oil
• Oil filter
• Oil bypass filter
• Oil cooler
• Oil pan
• Oil pump

Cooling system

• Index
• Outline
• Troubleshooting guide
• Engine coolant
• Radiator cap
• Radiator
• Thermostat
• Water pump
• Cooling fan

Fuel and emission control systems (ha engine)

• Index
• Outline
• Troubleshooting guide
• Engine tune-up
• Intake air system
• Fuel system
• Fuel cut control system
• Idle speed control system
• Exhaust system

Fuel and emission control systems (SL, SL turbocharged engine)

• Index
• Outline
• Troubleshooting guide
• Engine tune-up
• Intake air system
• Turbocharger
• Fuel system
• Fuel cut control system
• Idle speed control system
• Exhaust system
• Exhaust controlled heatin system

Fuel and emission control systems (TF engine)

• Index
• Outline
• Troubleshooting guide
• Engine tune-up
• Intake air system
• Turbocharger
• Fuel system
• Fuel cut control system
• Idle speed control system
• Exhaust system
• Exhaust controlled heatin system

Engine electrical system

• Index
• Troubleshooting
• Charging system
• Starter
• Air heater system
• Quick start system (ASS)

Clutch

• Index
• Outline
• Troubleshooting guide
• Clutch fluid
• Clutch pedal
• Clutch master cylinder
• Vacuum power assist
• Clutch release cylinder
• Clutch unit
• Release bearing
• Clutch cover
• Clutch disc
• Pilot bearing
• Flywheel

Manual transmission (WSM-R)

• Index
• Outline
• Troubleshooting guide
• Transmission oil
• Transmission
• Shift mechanism (transmission)
• Shift mechanism (sub-transmission)

Manual transmission (ZSM-R)

• Index
• Outline
• Troubleshooting guide
• Transmission oil
• Transmission
• Shift mechanism (transmission)
• Shift mechanism (sub-transmission)

Propeller shaft

• Outline
• Troubleshooting guide
• Propeller shaft

Front and rear axles

• Outline
• Troubleshooting guide
• Front axle
• Rear axle
• Differential

Steering system

• Index
• Outline
• Manual steering
• Engine speed sensing power steering

Braking system

• Index
• Outline
• Brake system
• Parking brake system
• Exhaust brake system

Wheels and tires

• Outline
• Troubleshooting guide
• Wheels and tires

Suspension

• Index
• Outline
• Troubleshooting guide
• Wheel alignment
• Front suspension (leaf spring)
• Rear suspension (leaf spring)

Body

• Index
• Front fender panel
• Front door
• Front window regulator and glass
• Front door lock and opener
• Rear door
• Rear window regulator and glass
• Rear door lock and opener
• Front bumper
• Rear bumper
• Radiator grille / front grille
• Step
• Mirror
• Roof ventilator
• Windshield
• Back window
• Tilt lock system
• Cabin mount
• Console
• Instrument panel
• Seat
• Seat belt
• Clock
• Floormat
• Headliner
• Trim
• Underbody dimensions

Body electrical system

• Index
• Troubleshooting
• Fuse
• Relay
• Switches
• Exterior lighting system
• Interior lighting system
• Warning system
• Instrument cluster (meter)
• Horn
• Backing warning horn
• Audio

Heater and air conditioner system

• Index
• Troubleshooting
• Front heater

Technical data

Special tools

Parts index

Wiring diagram

• How to use this wiring diagram
• Symbols in this wiring diagram
• Parts index
• Ground circuit
• Electrical wiring
• Schematic
• Starting system
• Sub starting system
• Charging system
• Quick start system (ASS)
• Fuel cut solenoid
• Air heater control system
• Exhaust controlled heating system
• Meters and warning lamps
• Wiper and washer
• Headlights
• Tail lights
• Position lights
• License lights
• Fog lights
• Illumination lamps
• Turn and hazard flasher lights
• Back-up lights
• Stop lights
• Horn
• Back horn
• Heater
• Room lamps
• Auto clock
• Common connector list
• Parts location