Mazda Protege / Mazda Protege 5 since 2002, service e-manual - Скачать книгу бесплатно

Contents General information How to use this manual Fundamental procedures Installation of radio system Electrical system Jacking positions Vehicle lift (2 supports) and safety Stand (rigid rack) position Towing SAE standards Abbreviations Pre-delivery inspection Scheduled maintenance On-board diagnostic (engine control system) Control system wiring diagram Control system device and control Relationship chart Foreword OBD-II pending trouble codes OBD-II freeze frame data OBD-II on-board system readiness test OBD-II diagnostic monitoring test results OBD-II read / clear diagnostic test results OBD-II parameter identification (PID) access On-board diagnostic test After repair procedure OBD-II drive mode Diagnostic monitoring test Results Mechanical ZM Mechanical location index Drive belt inspection Drive belt adjustment Valve clearance inspection Valve clearance adjustment Compression inspection Timing belt Cylinder head gasket replacement Front oil seal replacement Rear oil seal replacement Engine removal / installation Engine disassembly / assembly Engine tune-up Mechanical FS Mechanical location index Drive belt inspection Drive belt adjustment Valve clearance inspection Valve clearance adjustment Compression inspection Timing belt removal / installation Cylinder head gasket replacement Front oil seal replacement Rear oil seal replacement Engine removal / installation Engine disassembly / assembly Engine tune-up Lubrication Oil pressure inspection Engine oil inspection Engine oil replacement Oil filter replacement Oil pan removal / installation Oil pump removal / installation Oil pump disassembly / assembly Oil pump inspection Cooling system Cooling system location index Cooling system service warnings Engine coolant level inspection Engine coolant protection inspection Engine coolant replacement Engine coolant leakage inspection Radiator cap inspection Radiator removal / installation Thermostat removal / installation Thermostat inspection Water pump removal / installation Cooling fan motor inspection Cooling fan motor removal / installation Intake-air system Intake-air system location index Intake-air system flow diagram Vacuum hose routing diagram Intake-air system removal / installation Idle air control (iac) valve removal / installation Idle air control (iac) valve inspection Variable tumble control system (VTCS) diagram Variable tumble control system (VTCS) check valve (one-way) removal / installation Variable tumble control system (VTCS) check valve (one-way) inspection Variable tumble control system (VTCS) shutter valve actuator removal / installation Variable tumble control system (VTCS) shutter valve actuator inspection Variable tumble control system (VTCS) delay valve removal / installation Variable tumble control system (VTCS) delay valve inspection Variable tumble control system (VTCS) solenoid valve inspection Accelerator cable removal / installation Accelerator cable inspection / adjustment Fuel system Fuel system location index Fuel system diagram Before repair procedure After repair procedure Fuel pressure inspection Fuel tank removal / installation Fuel tank inspection Fuel shut-off valve inspection Nonreturn valve inspection Fuel pump unit removal / installation Fuel pump unit disassembly / assembly Fuel pump unit inspection Fuel filter (high-pressure) removal / installation Fuel injector removal / installation Fuel injector inspection Pressure regulator removal / installation Pressure regulator inspection Pulsation damper removal / installation Pulsation damper inspection PRC solenoid valve removal / installation PRC solenoid valve inspection Emission system Emission system location index Evaporative emission (EVAP) control system diagram Evaporative emission (EVAP) control system (fuel tank side) component removal / installation Evaporative gas check valve (two-way) inspection Air filter inspection Charcoal canister inspection Canister drain cut valve (CDCV) removal / installation Canister drain cut valve (CDCV) Inspection Catch tank inspection Purge solenoid valve removal / installation Purge solenoid valve inspection Fuel-filler cap inspection EGR system diagram EGR valve removal / installation EGR valve inspection EGR boost sensor solenoid valve inspection Positive crankcase ventilation (PCV) system flow diagram Positive crankcase ventilation (PCV) valve inspection Warm up three-way catalytic converter (WU-TWC) Inspection Cruise control system Location index Cruise control module removal / installation Cruise control module Inspection Cruise actuator removal / installation Cruise actuator inspection Actuator cable removal Actuator cable installation Cruise control switch removal / installation Cruise control switch inspection Control system Control system component location index Control system diagram Control system wiring diagram PCM removal / installation Inspection using an oscilloscope (reference) Mass air flow (MAF) / intake air temperature (IAT) sensor inspection Throttle position (TP) sensor inspection Throttle position (TP) sensor removal / installation Engine coolant temperature (ECT) sensor removal / installation Engine coolant temperature (ECT) sensor inspection Crankshaft position (CKP) sensor inspection Crankshaft position (CKP) sensor adjustment Crankshaft position (CKP) sensor removal / installation Plate removal / installation Camshaft position (CMP) sensor removal / installation Camshaft position (CMP) sensor inspection Heated oxygen sensor (HO2S) Inspection Egr boost sensor inspection Fuel tank pressure sensor inspection Clutch switch inspection Neutral switch inspection Power steering pressure (PSP) switch inspection Suspension Precaution (suspension) Front suspension Front suspension location Index Front shock absorber and coil spring removal / installation Front shock absorber inspection Front shock absorber disposal Front lower arm removal / installation Front lower arm inspection Front stabilizer removal / installation Stabilizer control link (front) inspection Front crossmember removal / installation Transverse member (ZM (ATX), FS) removal / installation Front strut bar removal / installation Rear suspension Rear suspension location index Rear shock absorber and spring removal / installation Rear shock absorber inspection Rear shock absorber disposal Rear stabilizer removal / installation Stabilizer control link (rear) inspection Lateral link and trailing link removal / installation Driveline / axle Precaution (driveline / axle) Front axle Front axle location index Wheel hub, steering knuckle pre-inspection Wheel hub bolt replacement Wheel hub, steering knuckle removal / installation Rear axle Rear axle location index Wheel hub, hub spindle pre-inspection Wheel hub, hub spindle (drum brake type) removal / installation Wheel hub, hub spindle (disc brake type) removal / installation Rear axle Rear axle location index Wheel hub, hub spindle pre-inspection Wheel hub, hub spindle (drum brake type) removal / installation Wheel hub, hub spindle (disc brake type) removal / installation Drive shaft Drive shaft location index Joint shaft pre-inspection Joint shaft removal / installation Joint shaft disassembly / assembly Drive shaft pre-inspection Drive shaft removal / installation Drive shaft (ZM, FS ATX, FS MTX right side) disassembly / assembly Drive shaft (FS MTX LEFT SIDE) disassembly / assembly Brakes Symptom troubleshooting General procedures Conventional brake system Conventional brake system location index Air bleeding Vacuum hose check valve Inspection (power brake unit) Brake pedal inspection Brake pedal removal / installation Brake switch inspection Master cylinder removal / installation Fluid level sensor inspection Master cylinder disassembly / assembly Power brake unit inspection Power brake unit removal / installation Dual proportioning valve (without ABS) inspection Dual proportioning valve (without ABS) and brake pipe joint (with ABS) replacement Front brake (disc) inspection Front brake (disc) removal / installation Disc pad (front) replacement Caliper (front) disassembly / assembly Rear brake (disc) inspection Rear brake (disc) removal / installation Disc pad (rear) replacement Caliper (rear) disassembly / assembly Rear brake (drum) inspection Rear brake (drum) removal / installation Wheel cylinder disassembly / assembly Antilock brake system ABS location index ABS system diagram ABS hydraulic unit (HU) / control module (CM) System inspection ABS hydraulic unit (HU) / control module (CM) Removal/installation ABS hydraulic unit (HU) / control module (CM) Inspection Front ABS wheel-speed sensor removal / installation Front / rear ABS wheel-speed Sensor inspection Rear ABS wheel-speed sensor Removal / installation Transmission / transaxle On-board diagnostic Symptom troubleshooting Clutch Clutch component location index General procedures Clutch fluid replacement / air bleeding Clutch pedal inspection Clutch pedal adjustment Clutch pedal removal / installation Clutch master cylinder removal / installation Clutch master cylinder disassembly / assembly Clutch release cylinder removal / installation Clutch release cylinder disassembly / assembly Clutch unit removal / installation Clutch cover inspection Clutch disc inspection Clutch release collar inspection Pilot bearing inspection Flywheel inspection Manual transaxle F25M-R Manual transaxle F25M-R location index Transaxle oil inspection F25M-R Transaxle oil replacement F25M-R Oil seal (differential) replacement F25M-R Manual transaxle (MTX) removal / installation F25M-R Manual transaxle G15M-R Manual transaxle G15M-R location index Transaxle oil inspection G15M-R Transaxle oil replacement G15M-R Oil seal (differential) replacement G15M-R Manual transaxle (MTX) removal / installation G15M-R Manual transaxle shift mechanism Automatic transaxle Automatic transaxle location index Automatic transaxle (ATX) cross-sectional view System wiring diagram Automatic transaxle (ATX) powertrain structural view Mechanical system test Road test Automatic transaxle fluid (ATF) inspection Automatic transaxle fluid (ATF) replacement O/D off switch inspection O/D off switch removal / installation Transaxle range (TR) switch inspection Transaxle range (TR) switch removal / installation Transaxle range (TR) switch adjustment Transaxle fluid temperature (TFT) sensor inspection Transaxle fluid temperature (TFT) sensor removal / installation Input / turbine speed sensor inspection Input / turbine speed sensor removal / installation Vehicle speedometer sensor (VSS) inspection ATX Vehicle speedometer sensor (VSS) removal / installation ATX Solenoid valves inspection Solenoid valves removal / installation O/D off indicator light Inspection PCM inspection PCM removal / installation Automatic transaxle (ATX) removal / installation Oil seal (transaxle) replacement Control valve body removal / installation Oil cooler flushing Oil cooler removal / installation Drive plate removal / installation Automatic transaxle shift mechanism Automatic transmission shift mechanism location index Interlock cable inspection Selector lever inspection Selector lever adjustment Selector lever removal / installation Selector lever disassembly / assembly Steering On-board diagnostic Engine speed sensing power steering Technical data Service tools Heater, ventilation and air conditioning Symptom troubleshooting Refrigerant system Basic system Control system Technical data Service tools Restraints On-board diagnostic Symptom troubleshooting Air bag system Seat belt Service tools Body and accessories On-board diagnostic Body panels Doors and liftgate Glass / windows / mirrors Seats Security and locks Sunroof Exterior trim Interior trim Lighting systems Wiper / washer system Entertainment Power systems Instrumentation / driver info Technical data Service tools Electrical wiring schematic System circuit diagram / connector locations Common connectors Joint box Complete wiring system Fuse block complete wiring system