Content

General information

• Safety information
• How to use this manual
• Identification number locations
• Abbreviations
• Units
• Sae standards
• Fundamental procedures
• Electrical troubleshooting tools
• Electrical parts
• Installation of radio system
• Towing
• Pre-delivery inspection
• Scheduled maintenance

Engine (Z5)

• Drive belt
• Valve clearance
• Compression
• Timing belt
• Cylinder head gasket
• Front oil seal
• Rear oil seal
• Engine

Engine (BP)

• Drive belt
• Compression
• Timing belt
• Cylinder head gasket
• HLA
• Front oil seal
• Rear oil seal
• Engine

Lubrication system

• Oil pressure
• Engine oil
• Oil filter
• Oil pan

Cooling system

• Engine coolant
• Radiator cap
• Radiator
• Thermostat
• Water pump
• Cooling fan motor

Fuel and emission control systems (Z5)

• Engine tune-up
• Intake-air system
• Fuel system
• Exhaust system
• Emission system
• Control system
• On-board diagnostic system
• Troubleshooting

Fuel and emission control systems (BP)

• Engine tune-up
• Intake-air system
• Fuel system
• Exhaust system
• Emission system
• Control system
• On-board diagnostic system
• Troubleshooting

Engine electrical system

• Table of contents
• Outline
• Ignition system
• Starting system

Clutch

• General procedures
• Clutch fluid
• Clutch pedal
• Clutch master cylinder
• Clutch release cylinder
• Clutch unit
• Clutch disc
• Clutch cover
• Clutch release collar
• Pilot bearing
• Flywheel

Manual transaxle (F25M-R)

• Transaxle oil
• Oil seal (differential)
• Oil seal (change rod assembly)
• Transaxle
• Shift mechanism

Automatic transaxle (FA4A-EL)

• Mechanical system test
• Road test
• Automatic transaxle fluid (ATF)
• Throttle cable
• Electrical system components
• Transaxle
• Oil cooler
• Drivf plate
• Shift mechanism
• On-board diagnostic system

Front and rear axles

• Outline
• General procedures
• Front axle
• Rear axle
• Drive shaft

Steering system

• Outline
• General procedures
• Engine speed sensing power steering

Braking system

• Outline
• General procedures
• Conventional brake system
• Parking brake system
• Antilock brake system (ABS)

Wheels and tires

• Outline

Suspension

• Outline
• General procedures
• Wheel alignment
• Front suspension
• Rear suspension

Body (4 door sedan)

• Hood
• Hood lock and opener
• Front fender panel
• Door
• Window regulator, glass and guide
• Trunk lid
• Trunk lid lock and opener
• Bumper
• Spoiler
• Radiator grille
• Side garnish
• Extractor chamber
• Rear finisher
• Molding
• Cowl grille
• Window glass
• Sliding sunroof
• Dashboard and console
• Dash board
• Trim
• Floor covering
• Headliner
• Seat belt
• Seat

Body electrical system (4 door sedan)

• Power system
• CPU
• Exterior lighting system
• Intertor lighting system
• Instrument cluster
• Horn
• Audio
• Cruise control system
• Air bag system

Heater and air conditioner systems

• R-134A system introduction
• Refrigerant system service procedures
• Basic system
• Control system
• Troubleshooting