Content

Operating instructions

• Before boarding
• Key
• Before starting your trip
• Sound signaling
• Door locks
• Front seats
• Steering wheel
• Seat belts
• Trunk lid
• Refueling
• Outside rearview mirror
• Spare wheel, on-board tool, jack and car lift
• Ignition and steering lock
• Instruments and controls
• Starting the engine
• Driving with an automatic transmission
• Driving with a manual transmission
• Economical way of driving
• Traffic speed control and regulation system ("CRUISE MAIN")
• Exterior lighting and turn signals
• Windscreen washer and wiper device
• Dashboard
• Other devices and tools
• Electronic shock absorber adjustment
• Cigarette lighter
• Ashtray
• Glove box
• Heating and ventilation
• Air conditioner
• Plafond and reading lamps
• Electric sunroof
• Governing bodies
• Hazard warning system
• Help start
• Towing
• Rocking
• Dangerous situations
• Jacking up the car and changing wheels
• Washing
• Interior and floor cleaning
• Aluminum caps
• Chrome plated metal parts
• Polishing and rubbing
• Elimination of damage to the lacquer coating
• Cavity preservation
• Maintenance
• Duration of maintenance work
• Obligations of the car owner
• Precautions when carrying out repair work
• Engine compartment (except for modifications with an engine volume of 3.0 liters)
• Engine compartment (for modifications with an engine volume of 3.0 liters)
• Engine oil level
• Washer fluid level
• Coolant level
• Tire pressure
• Brake fluid and clutch fluid level
• Checking the automatic transmission oil level
• Parking brake test
• Checking the power steering pump oil level
• Recommended lubricants
• Brake booster monitoring
• Recommended sae viscosity numbers
• Engine oil and oil filter
• Manual transmission oil change
• Changing the oil of the final drive unit
• Cooling system
• Air filter
• Replacing the coolant
• Spark plugs
• Tensioning the V-belt
• For modifications with an engine volume of 3.0 liters
• Battery
• Fuses
• Incandescent lamps
• Rear
• Salon
• Wheels and tires
• Further work
• Vehicle labeling

Maintenance

• Specifications
• Weekly checks
• Liquid level checks
• Checking tires
• Electrical system check
• Checking the electrolyte level in the battery
• Tire wear pattern
• Checking the wiper blades
• Maintenance procedures
• Introduction and maintenance schedule
• Difficult operating conditions
• Commissioning
• Exhaust system inspection
• Check - suspension and steering
• Checking the brakes
• Changing the engine oil and filter
• Fuel system check
• Rearrangement of wheels
• Cooling system maintenance (draining, flushing and filling)
• Change transmission fluid
• Spark plugs - inspection and replacement
• Checking and replacing spark plug wires, distributor cap and runner
• Adjusting the valves and checking the tightness of the cylinder head bolts
• Compression test

Engine

• Specifications
• General description
• Camshaft cover - removal and installation
• Toothed belt cover, belt and tensioner - removing
• Toothed belt cover, belt and tensioner - installation
• Oil pump housing oil seal - replacement
• Camshaft sprocket - removal and installation
• Crankshaft pulley - removal and installation
• Toothed belt sprocket - removal and installation
• Camshaft - removal and installation
• Rear cover - removing and installing
• Rocker arm assemblies and hydraulic slack adjusters - removal and installation
• Front casing oil seal - replacement
• Valves, springs and valve stem seals - removal and installation
• Intake manifold - removal and installation

Engine cooling system

• Radiator - removal and installation
• Heater matrix - removal and installation
• Water pump - removal and installation
• Thermostat - removal and installation

Fuel system

• Precautions
• Relief of pressure in the fuel system
• Fuel filter - removal and installation
• Fuel tank - removal and installation
• Electric fuel priming pump
• Fuel injector - removal and installation
• Idling frequency and CO level - adjustment

Engine electrical system

• Distributor - removal and installation
• Generator Precautions
• Generator - removal and installation
• Alternator drive belt - tension adjustment
• Starter - removal and installation

Clutch

• Clutch - removal and installation
• Pedal height adjustment
• Adjusting the pedal free play
• Clutch cable - removal and installation
• Clutch master cylinder - removal and installation
• Clutch slave cylinder - removal and installation
• Bleeding the clutch hydraulic system

Drive axle

• Axle shaft - removal and installation

Braking system

• Master cylinder - removal and installation
• Pressure regulating valve - removing and installing
• Brake booster - removal and installation
• Brake caliper - removal and installation
• Disc brake pads - removal and installation
• Brake disc - removal and installation
• Brake pads - removal and installation
• The working brake cylinder - removal and installation
• Bleeding the brake system
• ABS system service
• Decreasing the pressure in the ABS system
• Hydraulic block - removal and installation

Suspension and steering

• Front suspension strut - removal and installation
• Lower front levers - removal and installation
• Front anti-roll bar - removal and installation
• Front wheel bearings
• Rear suspension strut - removal and installation
• Rear levers - removal and installation
• Steering wheel - removal and installation
• Steering column - removal and installation
• Steering rack - removal and installation
• Power steering pump
• Tie rod ends - removal and installation

Body electrical system

• Airbag
• Heater blower motor - removal and installation
• Motor clear windshield gel - removing and installing
• Instrument cluster - removal and installation
• Car radio - removal and installation
• Combination switch - removal and installation
• Ignition lock / switch - removal and installation
• Brake light switch - removal and installation
• Clutch warning lamp switch - removal and installation
• Transmitters and relays - location
• Computers - location
• Interrupter for direction indicators and alarm
• Troubleshooting
• Engine
• Cooling system
• Fuel and exhaust systems
• Clutch
• Mechanical transmission
• Automatic transmission
• Drive shafts
• Differential and propeller shaft
• Braking system
• Suspension and steering
• Electrical system

Exterior details

• Bumpers and chrome trim
• Rubber and plastic
• Glass cleaning
• Folding roofs
• Elimination of minor color defects

Salon service

• Vacuuming
• Dry cleaning of carpet flooring
• Upholstery cleaning
• Vinyl
• Caring for leather upholstery
• Small interior elements

Caring for the engine compartment

• Engine wash
• Hoses and small parts

Undercarriage and rust control

• Cleaning and washing
• Painting
• Fight rust
• Removing rusted areas

Tires and rims

• Main sink
• Painted wheels and hubcaps
• Wheel rim cleaning
• Cleaning and protecting tires

Diagnostics of malfunctions, adjustment and reference parameters

• Model designation
• Self-diagnosis
• Introduction
• Location of the diagnostic connector
• Fault codes reading without special device (FCR) - flash codes
• Deleting codes without special reader (FCR)
• Fault code tables
• Self-diagnosis with fault code reader (FCR)
• Test procedure guide
• Adjustment and reference parameters

Wiring diagrams