Content

Operating instructions

Documents and information for your car

• Operation manual
• Other documents for your car
• Other information on your vehicle

Abbreviations

Vehicle identification

• Type plate
• Vehicle identification number (FIN)
• Vehicle type
• Vehicle number
• Engine number

Car operation

• Opening and closing doors, central locking
• Opening and closing from outside
• Opening and closing with a key
• Opening and closing with the remote control
• Opening and closing in the cockpit
• Trunk
• Seats
• Driver and passenger seat, static S2
• Driver and passenger seat, static S4
• Driver's and passenger's seat, comfort class, pneumatic
• Driver's and passenger's seat "luxury", pneumatic
• Driver's and passenger's seat "luxury plus"
• Seat for driver and passenger of luxury plus class, ventilated

Seat belts

• Fastening a seat belt
• Unfastening the seat belt

Beds and storage compartments behind the seats

• Lower bunk
• Upper bunk
• Stowage compartment and spare bed
• Stowage compartment

Steering wheel adjustment

• Controls overview

Tachometer and speedometer display

• Tachometer display
• Switching between time and outside temperature
• Speedometer display
• Switch between odometer and mph speed
• Baseline l: toggle between fuel level and tank pressure display

Direction indicator (light signaling device)

• Continuous flashing left / right
• Short flash left / right
• Display indications
• Ambient Light Test

Windscreen wiper and washer

• Glass cleaning
• Setting the interval
• Glass washing
• Opening and closing windows
• Power window controls
• Power window in driver's door
• Power window in the center console
• Adjusting the outside mirror
• Controls
• Sequence
• Mirror adjustment
• Brief rotation of the main mirror
• Heated outside mirror

Signal and beep

• Signal
• Beep

Cigarette lighter

• Security
• Using a cigarette lighter

Sockets

• Cab sockets
• 16 A / 24 V socket on the engine

Solar blind

• Availability
• Solar blind

Lighting system

• Exterior lighting
• Indoor lighting

Heating, ventilation and climate control

• Heating and ventilation
• Climate control
• Luke
• Sliding panel
• Additional heaters

Onboard service

• Refrigerator
• Stowage compartment

Chassis

• Electronic air suspension (ECAS)
• Spoiler
• Opening and closing the front panel
• Side protection panel

Cab rollover (hydraulics)

• Preparing to tilt the cab
• Day cab (type C)
• Trunk cab (L and LX cabins)

Braking systems

• Electronic braking system (EBS)
• Parking brake (hand brake)
• Retarder brake

Driving

• Starting and stopping the engine
• Speed ??control systems
• Manual gearbox
• Automatic transmission
• Automatic transmission power take-offs
• Differential lock

Operation with a trailer

• Important safety and maintenance instructions
• ROCKINGER towing device
• Towing device for ROCKINGER rigid {center-axle) drawbar
• Ball towing device ORIS

Emergency call

• Emergency call (HELPCALL)

Vehicle status indications and messages

• Display and indicator lamps
• Indications and messages
• Overview of indications and messages

Pilot lamp test

• Necessity and procedure for the test of pilot lamps
• Test warning lamps with ignition key
• Test of warning lamps through the car menu
• Red indicator lamps
• Yellow control lamps
• Car menu
• Introduction
• Working with the car menu

Car menu content

Control and maintenance points

Overview of control and maintenance work

• Check before starting the engine
• Check after starting the engine

Description of control and maintenance work

• Inspection and maintenance work before starting the engine
• Inspection and maintenance work after starting the engine
• Running in

Economy driving mode

• Vehicle condition optimization
• Respect for grip
• Economical vehicle operation
• Economy driving mode
• Gear shifting
• Appropriate use of tempomat mode
• EC controller (tachospidograph)
• Vehicle loading
• Immobilizer
• Winter operation
• Cross-country driving

Wheels, tires, wheel change

• Tires and wheels
• Wheels
• Wheel replacement

Start towing and emergency towing

• Towing principles for engine starting and emergency towing
• Installing the tow bar
• Towing to start the engine
• Pre-emergency towing measures
• Emergency towing with boom
• Emergency towing raised
• Pulling out a jammed vehicle

Starting the engine from another car and making it easier to start

• Principles of starting the engine from another vehicle and facilitating starting
• Preparing to start the engine from another car
• Aids in starting with a wire to connect the starter to the auxiliary battery

Spring brake cylinder emergency release

• Principles of emergency release
• Pneumatic release
• Mechanical emergency release via spring brake cylinder
• After repairing the vehicle with a mechanically released parking brake

Changing engine oil

• Engine oil
• Engine oil level
• Draining engine oil
• Replacing the oil filter
• Filling with engine oil
• Checking the oil level with a dipstick
• Oil level control on the display

V-belt

• Pre-tensioning V-belts
• Checking the condition of the V-belts

Fuel system

• Fuel system in operation
• Pumping the fuel system

Replacing the fuel filter

• Removing water from the tank
• Removing moisture from the fuel conditioning system (KSC)
• Removing water from the separ coarse fuel filter with moisture separator

Electrical equipment

• Basic security measures
• Changes in the electrical system

Batteries

• Battery handling
• Fuse and relay box

Replacing the lamp

• Important information for replacing the lamp
• Replacing the bumper lamp
• Checking headlight adjustment
• Replacing the cab turn signal lamp
• Replacing the parking light bulb on the cab
• Replacing side marker lamps (SML)
• Replacing the rear light unit
• Replacing the lamp in the day cab (C cab)
• Replacing the lamp in the main cab (L and LX cabs)
• Lamp overview

Air filter

• Dry air cleaner
• Climate control

Washing / cleaning and car care

• Washing
• Washing with the front panel open
• Paintwork care

Cleaning the tractor and trailer socket

Rearview mirror

Cabin

Safety and environmental regulations

• Safe car operation

Environmental protection

• Disposal of hazardous substances
• Safe handling of batteries

Truck technical designation

• Technical designation
• Cab designation

Technical data, control parameters and settings

Tire pressure

Engines

• Working pressure
• Electrical equipment
• Refueling volumes (replacement volumes)
• Antifreeze and anti-corrosion protection of the engine cooling system and heating system
• Brake pad thickness

Parts Catalog

• Engine mount bracket
• Oil filler pipe
• Cooling system radiator
• Expansion tank
• Coolant pipes
• Intercooler air ducts
• Inlet and corrugation
• Air purifier
• Air cleaner mount
• Air intake
• Filter
• Fuel filler cap
• Fuel tank
• Fuel delivery module
• Fuel lines
• Fuel filter
• Exhaust brake pneumatic cylinder
• Relays and fuses of the central on-board computer
• Front direction indicators
• Step light
• LED side marker lamp
• Luggage rack with lighting
• Roof spotlight
• Side light
• Spotlight behind the cab
• Taillights
• Sound signal
• Steering column switches
• Battery disconnect switch
• Side marker on the footrest
• Windshield wiper
• Capacity of wiper and headlight washer
• Headlight washer
• Battery disconnect relay
• Mechanical battery switch
• Battery ladybug
• Clutch
• Clutch Piping
• Reverse gear
• Power take off shift cylinder n850 / 10
• Clutch housing and release bearing
• Transmission housing
• Drive shaft
• Main shaft, front components
• Main shaft rear components
• Intermediate shaft
• Gear shifting mechanism
• Gear Lever Parts
• Shift Control Housing
• PTO N850 / 10C
• Drive
• Half shafts
• Rear axle HY-0718
• Rear axle drive with differential lock
• Wheel hub and brake disc
• Speed ??sensor
• Brake pad wear indicator
• Cardan shaft
• Coupling device RINGFEDER
• Plastic bumper
• Plastic bumper elements
• Fixing the plastic bumper
• Rear light brackets
• Shock absorber
• Shock absorber elements
• Suspended transverse rod
• Transverse link elements
• Rear axle stabilizer
• Front axle stabilizer
• Spring
• Rear spring
• Parabolic spring, 2-leaf
• Half-spring
• Air spring
• Wheel hub
• Front non-drive axle, steering knuckle
• Disc brake repair kits
• Brake caliper
• Brake caliper
• Brake pad
• Brake pad wear indicator repair kit
• Disc brake caliper repair kit
• Tie Rod
• Front axle VOK-05
• Spare wheel
• Vane pump repair kits
• Steering
• Steering column
• Steering column without airbag
• Steering column shroud
• Steering seal kit
• Steering arm and longitudinal steering rod
• Tie rod
• Steering hydraulic fluid reservoir
• Tank elements
• Tank
• Steering shaft
• Steering repair kit
• Pedal unit elements
• Air compressor brake line
• Air compressor brake line
• KNORR air dryer repair kit
• Inner side panel
• External sidebar
• Rear panel
• Floor panels
• Floor covering
• Rear view mirrors, left + right, mechanically adjustable
• Heated mirrors left + right electrically adjustable
• Left door
• Right door trim
• Left door window
• Door window right
• Power window, left
• Power window, right
• Roof fixing
• Windshield
• Side window glass
• Condenser
• Air duct
• Front service door
• Lifting / sliding hatch
• Heater parts
• Heater
• Cab heater piping
• Spoiler
• Heater fuel metering pump
• Roof fixing
• Front cab suspension
• Rear cab suspension
• Cab tilt pump
• Left step and wing
• Right step and wing
• Door hinges
• Door lock
• Cover
• Rear fenders
• Left front fender
• Right front wing

MAN D0836 engine

• Attaching the timing cover
• Flywheel housing SAE 3
• Casing of the gas distribution mechanism
• Gas distribution mechanism
• Power take-off parts
• Installing power take-off, water pump, generator
• Breather
• Flywheel housing SAE 2
• Oil spray
• Cylinder liner
• Crankshaft
• Bearings and crankshaft mounting
• Pulley
• Valves
• Flywheel
• Piston
• Connecting rod
• Cylinder block
• Cylinder head
• Cylinder head gasket and bolts
• Cylinder head cover
• Idler gear 1 and idler axle
• Idler gear 2 and idler axle
• Rocker bracket with EVB
• Valve bridge and valve tappet for EVB
• Camshaft with gear
• Oil suction line
• Oil pump
• Dipstick
• Oil pan and crankshaft housing
• Oil processing module
• Coolant thermostat
• Elements of the oil processing module
• Coolant pump
• Exhaust Gas Recirculation
• Coolant line
• Thermostat housing
• Coolant elbow
• 8-blade fan
• Fan with viscous coupling
• Mounting the fan with viscous coupling
• Exhaust gas recirculation
• Exhaust gas recirculation mount
• Air distribution piping
• Intercooler piping and elbow
• Exhaust manifold elbow and heat shield
• Engine starting aid
• Drain plug
• Intercooler elbow
• Turbocharger
• Turbocharger oil supply line
• Oil return line from turbocharger
• Turbocharger air intake
• Fuel lines to injectors
• Injector
• Mounting the nozzle
• Pressure accumulator neck
• Safety valve, overhaul
• Pressure accumulator
• Fuel line to pressure accumulator
• High pressure fuel pump
• Fuel filter
• Fuel lines
• Fuel system installation parts
• Front engine mount
• Generator mounting
• Generator details
• Tension pulley
• Tension pulley for motors with hydraulic pump
• Starter
• Engine sensors
• Single hydraulic pump
• Double hydraulic pump
• Vane pump repair kit
• Power steering pump
• Power steering pump piping
• Coolant lines for 1-cylinder compressor
• Cylinder air compressor
• Brake line
• Refrigerator compressor
• Refrigerator compressor mounting
• Refrigerator compressor tension pulley

MAN DO834 engine

• Flywheel housing SAE 2
• Crankcase of the timing mechanism
• Mounting the crankcase of the timing mechanism
• Attaching the timing cover
• Breather
• Oil spray
• Crankshaft
• Camshaft
• Pulley
• Flywheel
• Piston
• Connecting rod bearing
• Cylinder block
• Cylinder head
• Cylinder head gasket
• Valve cover
• Valves
• Idler gear 1 and idler axle
• Idler gear 2 and idler axle
• Rocker bracket with EVB
• Rocker bracket without EVB
• Valve bridge, valve tappet with EVB
• Valve bridge, valve tappet without EVB
• Oil pump
• Oil suction line
• Oil processing module
• Oil pan and crankshaft housing
• Dipstick
• Coolant thermostat
• Thermostat housing
• Fan
• Coolant pump
• Coolant line
• Coolant elbow
• Elbow from intercooler to intake manifold
• Turbocharger intercooler elbow
• Air supply line and intercooler elbow
• Engine starting aid
• Fan with viscous coupling
• Exhaust manifold elbow and heat shield
• Air distribution piping
• Exhaust gas recirculation hardware and connections
• Exhaust gas recirculation system components
• Turbocharger
• Mounting the turbocharger
• Turbocharger oil supply line
• Turbocharger oil return line
• Turbocharger air intake
• Turbocharger air intake
• Charge air pressure control
• Injector
• Mounting the nozzle
• Pressure accumulator neck
• Pressure accumulator
• High pressure fuel line
• Fuel lines to injectors
• High pressure pump
• Fuel filter
• Fuel lines
• Front engine mount
• Generator mounting elements
• Power steering pump piping
• Coolant lines for 1-cylinder air compressor
• Brake line
• 1 cylinder air compressor