Contents

Operation and maintenance manual

• Basic operations
• Opening / closing the door from outside
• Opening / closing the door from the inside (from the cab)
• Storage compartment
• Isringhausen Seats
• Non-cushioned seat
• Air-cushioned seat
• Center seat (optional)
• Place to sleep (sleeping bag)
• Adjusting the steering wheel position
• Seat belts
• Driver's workplace
• Torpedo (dashboard)
• Combination (steering column) switch
• Power windows
• Sound signals
• Adjusting the outside mirrors
• Heated glass and mirrors
• Cigarette lighter
• Plug socket 12V / 24V
• Parking and running (side) lighting
• Instrument lighting
• Cab lighting
• Fog lights
• Headlamp directional control
• Brake system service
• Parking brake / spring-loaded brake energy accumulators
• Trailer / semi-trailer brake
• Stopping braking system
• Anti-lock braking system (ABS)
• Traction control (ASR)
• Exhaust braking system
• Retarder / intarder mechanisms
• Bremsomat mode
• Voith retarder 115 mechanism
• Braking with a RETARDER

Heating and ventilation

• Heating and ventilation
• Air conditioning system (early models)
• Heating installation with automatic telephone exchange (later models)
• Roof hatch

Chassis

• Suspension with ECAS (Electronically Controlled Air Suspension)
• Full air suspension
• Central lubrication system
• Car with lifting axles
• Hydraulically controlled rear bogie support axle (optional)
• Top fairing / side fairings (optional equipment)

Before starting your trip

• Front panel
• Dismantling the side impact protection device
• Checks and maintenance before starting the engine
• Checks and maintenance after engine start
• Inspection and maintenance operations
• Before starting the engine
• Engine oil level (daily)
• Cooling system (daily)
• Fuel level (daily)
• Air suspension with ECAS system (daily)
• Cab tipper locks (daily)
• Lighting and light signaling system (daily)
• Mirrors (daily)
• Mandatory equipment and tool kit (daily)
• Tachograph EG 1318 (daily)
• Tire pressure and condition (weekly)
• Automatic transmission ZF 5 HP 500/600 (weekly)
• Power steering (every two weeks)
• Fluid coupling drive (every two weeks)
• Central lubrication system (monthly)
• Rechargeable batteries
• Engine oil pressure (daily)
• Braking system
• Pneumatic suspension
• Dry air filter status indicator
• Steering gear play
• Automatic transmission ZF 5 HP 500/600

Driving in motion

• Tachograph disk
• Tachometer
• Engine temperature / control display
• Coolant temperature
• Coolant level warning lamp
• Engine oil pressure
• Braking system
• Cab tilt mechanism
• Tipper device
• Speed ??limiting device
• Tempomat
• Power steering
• Features of operation in winter
• Electronic diesel control system (EDC System)
• Changing the engine speed (when the vehicle is stationary)
• Recalling the previously stored engine speed
• Speed ??limiting device
• Speed ??controller RSG (ROAD SPEED GOVERNOR), cruise control
• Speed ??limiter RSL (ROAD SPEED LIMITED)
• Starting the engine
• Shutting down the engine in an emergency
• Mechanical general switch for electrical equipment
• Electrical general switch of electrical equipment
• Stopping the engine
• Locking the steering wheel
• White smoke reduction device
• Diesel fine filter DPF (DIESEL PARTICIPATE FILTER)

Transmission

• Mechanical transmission ZF 16 S
• ZF Transmatic transmission
• Automatic transmission ZF 5/6 HP
• Eaton 16-speed manual transmission, RTS / O 12316А / 17316А
• Semi-automatic transmission EATON RTAO 12316 V / 17 316 V (SAMT - V)
• Power take-offs
• Differential lock

Towing hitch devices, loading and unloading, cargo transportation

• Vehicle with trailer
• ROCKINGER coupling device
• ROCKINGER hitch for trailers with central fixed drawbar
• RINGFEDER trailer (trailer) coupling
• Placement of cargo
• ROCKINGER fifth wheel
• JOST fifth wheel
• FISCHER fifth wheel
• Eurocoupler
• Replaceable containers / tanks
• Onboard platform
• Tipper body

Self Service

• Wheel replacement
• Car jack installation locations
• Wheel nut tightening (disc wheels)
• Tires
• Pressure adjustment and tire maintenance
• Towing
• Starting the engine from a tug
• Starting the engine from an external source
• Socket for starting the engine from another car (special equipment)
• Emergency unlocking of energy storage devices
• Cab tilt drive
• Radiator fan tensioner
• Power system
• Vehicle washing and care
• Changing engine oil and oil filters
• Air filter
• Air conditioning system
• Electrical equipment
• Central block of electrical equipment
• Fuses
• Control modules of various systems
• Diagnostic plugs and relays

Specifications

• Fuel injectors
• Engine characteristics
• Engine block
• Pistons
• Rods
• Crankshaft (dimensions in millimeters)
• Flywheel
• Cylinder heads and valves
• Engine lubrication system
• Electrical system
• Compressor
• Turbo supercharger
• Tightening torques other than standard
• Cylinder head bolts
• Engine break-in diagram
• Special tools and accessories

Repair manual for in-line engines

• General provisions
• Safety technology
• Welding works

Repair

• Carter / crank mechanism
• Monitoring and adjusting the start of fuel injection
• Fans
• Carrying out checks before replacing the turbocharger
• Check engine compression
• Gearbox ZF 16 S 181 - 16 S 221
• Front / front supporting / rear supporting axles (non-driving) V 7 - 65 L / V 9 - 65 L; - 71 L; - 75; - 75 L; - 80 L; 82 L / HN 7 - 67; - 71, - 75 / HN 9 - 75; - 75 L
• Rear axles HY 0855/0955/1175/13110; HOY 0955/1175
• Rear axle HY 0720
• Disc brakes LUCAS D-ELSA
• Transfer case G 2500/2
• Front suspension, F2000
• Technical data and tightening torques for screw connections
• Rear suspension, F2000
• Anchor bracket
• Restraining cable
• Suspension, F90

Electrical equipment

• Cable and connector locations - driver's cab and frame
• Power supply, start control, electric torch starting aid
• Differential locks, transfer case
• Mirror heating
• Central switchgear