Content

Body and paint

• Front end body panels
• Air deflector
• Cowl vent screen
• Fender
• Fender splash shield
• Front crossmember
• Front crossmember support bracket
• Front end body panels specifications
• Headlamp mounting bracket
• Hood
• Hood latch panel
• Radiator splash shield
• Secondary bulkhead left panel
• Secondary bulkhead right panel

Body closures

• Body closures diagnosis and testing
• Body closures specification
• Front door
• Fuel filler door
• Luggage compartment lid
• Rear door

Interior trim and ornamentation

• Pillar trim panel
• Cowl side trim panel
• Engine cover
• Front door trim panel
• Front scuff plate trim panel
• Headliner
• Instrument panel speaker grille
• Interior trim and ornamentation specification
• Left loadspace trim panel
• Loadspace scuff plate trim panel
• Luggage compartment lid trim panel
• Parcel shelf
• Rear door trim panel
• Rear scuff plate trim panel
• Right loadspace trim panel
• Sun visor

Exterior trim and ornamentation

• Front fender moulding
• Liftgate moulding
• Luggage compartment lid moulding
• Radiator grille
• Rear spoiler
• Rocker panel moulding

Rear view mirrors

• Exterior mirror
• Exterior mirror motor
• Interior rear view mirror
• Rear view mirrors description and operation
• Rear view mirrors diagnosis and testing
• Rear view mirrors specification

Seating

• Front row passenger seat cushion
• Front row seat
• Front row seat backrest
• Front row seat control switchpack
• Front row seat cushion cover
• Front row seat driver cushion
• Front row seat driver cushion heater element
• Front row seat head restraint
• Front row seat track
• Front seat height adjustment motor
• Front seat recliner motor
• Front seat tilt assembly
• Front seat track motor
• Lumbar assembly
• Memory seat position switch
• Rear seat backrest cover
• Rear seat bolster
• Rear seat cushion
• Seat smoothing
• Seating description and operation
• Seating diagnosis and testing
• Seating specification

Glass, frames and mechanisms

• Door window motor initialization
• Fixed window glass diagnosis and testing
• Front door window
• Front door window control switch
• Front door window regulator and motor
• Glass, frames and mechanisms description and operation
• Glass, frames and mechanisms diagnosis and testing
• Glass, frames and mechanisms specification
• Rear door fixed window rear door window
• Rear door window control switch
• Rear door window regulator and motor
• Rear quarter window
• Rear window
• Windshield

Instrument panel and console

• Floor console
• Floor console double cup holder
• Floor console side trim panel
• Glove compartment
• Instrument panel and console specification
• Instrument panel console
• In-vehicle crossbeam

Handles, locks, latches and entry systems

• Exterior front door handle
• Exterior rear door handle
• Front door latch
• Front door lock cylinder
• Handles, locks, latches and entry systems description and operation
• Handles, locks, latches and entry systems diagnosis and testing
• Handles, locks, latches and entry systems specification
• Interior front door handle
• Luggage compartment lid latch
• Luggage compartment lid latch actuator
• Luggage compartment lid lock cylinder
• Rear door latch

Wipers and washers

• Headlamp washer jet
• Headlamp washer pump
• Rain sensor
• Windshield washer fluid level sensor
• Windshield washer pump
• Windshield washer reservoir
• Windshield wiper motor
• Windshield wiper pivot arm
• Wipers and washers description and operation
• Wipers and washers diagnosis and testing
• Wipers and washers specification

Roof opening panel

• Bumpers specification
• Front armature
• Front bumper
• Front bumper cover insert
• Rear armature
• Rear bumper

Seatbelt system

• Front row safety belt buckle
• Front safety belt retractor
• Rear center safety belt retractor
• Rear safety belt buckle
• Rear safety belt retractor
• Seatbelt system description and operation
• Seatbelt system diagnosis and testing
• Seatbelt system specification

Supplementary restraint system

• Airbag disposal
• Clockspring
• C-pillar side impact sensor
• Driver airbag module
• Front door side impact sensor
• Front impact severity sensor
• Occupant classification sensor
• Passenger airbag module
• Restraints control module
• Side air bag module
• Side air curtain module
• Supplementary restraint system description and operation
• Supplementary restraint system diagnosis and testing
• Supplementary restraint system specification

Pedestrian protection system

• Left pedestrian protection hood actuator
• Pedestrian impact sensor
• Pedestrian protection system diagnosis and testing
• Pedestrian protection system specification
• Right pedestrian protection hood actuator

Body repairs

• Body earth stud repair
• Body repairs - vehicle specific information and tolerance checks description and operation
• Fender alignment
• Front door alignment
• Hood alignment
• Rear door alignment
• Tailgate alignment

Front end sheet metal repairs

• Fender apron panel
• Fender apron panel reinforcement
• Front end sheet metal repairs specification
• Front side member
• Suspension top mount

Roof sheet metal repairs

• Roof panel - vehicles with roof opening panel
• Roof panel - vehicles without roof opening panel
• Roof rear header panel
• Roof sheet metal repairs description and operation
• Windshield header panel

Side panel sheet metal repairs

• Pillar outer panel
• Pillar reinforcement
• Rocker panel
• Rocker panel inner reinforcement
• Side panel
• Side panel sheet metal repairs description and operation

Rear end sheet metal repairs

• Back panel assembly
• Back panel outer
• Inner quarter panel upper
• Quarter panel
• Quarter panel lower extension
• Rear bumper mounting
• Rear end sheet metal repairs specification
• Rear side member closing panel section
• Rear side member rear extension
• Rear wheelhouse outer
• Spare wheel well
• Spare wheel well reinforcemen
• Water drain panel
• Water drain panel lower

Frame and mounting

• Front subframe
• Rear subframe
• Towbar description and operation
• Towbar diagnosis and testing
• Towbar specification
• Uni-body, subframe and mounting system

Suspension

• Left upper arm
• Front wheel bearing and wheel hub runout check
• Front wheel bearing and wheel hub
• Front suspension vertical accelerometer
• Front suspension specification
• Front suspension height sensor
• Front suspension diagnosis and testing
• Front suspension description and operation
• Front stabilizer bar link
• Front stabilizer bar bushing
• Front stabilizer bar
• Front shock absorber
• Front lower arm bushing
• Front lower arm
• Four wheel alignment
• Air suspension system depressurize and pressurize
• Air suspension manual tight tolerance setting mode
• Air line connector
• Adaptive damping module
• Lower arm
• Rear shock absorber
• Rear lower arm
• Rear stabilizer bar
• Rear stabilizer bar bushing
• Rear stabilizer bar link
• Rear suspension description and operation
• Rear suspension diagnosis and testing
• Rear suspension height sensor
• Rear suspension specification
• Rear suspension vertical accelerometer
• Rear wheel bearing
• Rear wheel bearing and wheel hub runout check
• Ride and handling optimization
• Right upper arm
• Spring
• Suspension system - general information diagnosis and testing
• Suspension system - general information tire pressure monitoring system locsync
• Tire pressure monitoring system receiver
• Tire pressure monitoring system
• Tire pressure sensor
• Upper arm
• Vehicle dynamic suspension description and operation
• Vehicle dynamic suspension diagnosis and testing
• Vehicle dynamic suspension specification
• Wheel alignment
• Wheel and tire
• Wheel knuckle
• Wheels and tires description and operation
• Wheels and tires diagnosis and testing
• Wheels and tires specification

Driveline

• Brake caliper
• Brake pads
• Differential case
• Differential draining and filling
• Differential front bushing
• Drive pinion seal
• Driveline system - general information diagnosis and testing
• Driveshaft
• Driveshaft diagnosis and testing
• Driveshaft runout and balancing
• Driveshaft to rear differential disconnection
• Front drive axle differential description and operation
• Front drive axle differential specification
• Front drive halfshafts specification
• Front halfshaft
• Inner constant velocity joint boot
• Rear drive axle differential description and operation
• Rear drive axle differential diagnosis and testing
• Rear drive axle differential specification
• Rear drive halfshafts diagnosis and testing

Brake system

• Brake booster
• Anti-lock control - stability assist specification
• Anti-lock control - stability assist diagnosis and testing
• Anti-lock control - stability assist description and operation
• Anti-lock brake system module
• Brake caliper
• Brake disc
• Brake fluid reservoir
• Brake master cylinder
• Brake pads
• Brake system - general information diagnosis and testing
• Brake system - general information specification
• Brake system bleeding
• Brake vacuum pump
• Electric park brake actuator
• Electric park brake release when the vehicle has no electrical power
• Electric park brake service mode activation and deactivation
• Electric park brake switch
• Front brake disc runout check - with wheel on
• Front disc brake diagnosis and testing
• Front disc brake specification
• Front wheel speed sensor
• Hydraulic brake actuation description and operation
• Hydraulic brake actuation diagnosis and testing
• Hydraulic brake actuation specification
• Parking brake and actuation description and operation
• Parking brake and actuation diagnosis and testing
• Parking brake and actuation specification
• Power brake actuation description and operation
• Power brake actuation diagnosis and testing
• Power brake actuation specification
• Rear brake disc runout check - with wheel on
• Rear disc brake description and operation
• Rear disc brake diagnosis and testing
• Rear disc brake specification
• Rear wheel speed sensor
• Yaw rate sensor and accelerometer

Steering system

• Hazard flasher switch
• Left steering column multifunction switch
• Power steering description and operation
• Power steering diagnosis and testing
• Power steering specification
• Right steering column multifunction switch
• Steering column
• Steering column description and operation
• Steering column diagnosis and testing
• Steering column lock actuator
• Steering column lower shaft
• Steering column service position
• Steering column specification
• Steering column switches diagnosis and testing
• Steering column switches specification
• Steering gear
• Steering linkage diagnosis and testing
• Steering linkage specification
• Steering system - general information specification
• Steering wheel
• Tie rod end

Climate control

• Electric booster heater
• Driver side temperature blend door actuator
• Driver side register
• Desiccant bag
• Defrost vent register blend door actuator
• Control components description and operation
• Contaminated refrigerant handling
• Condenser
• Climate control system - general information specification
• Climate control system - general information diagnosis and testing
• Climate control specification
• Climate control module
• Center registers
• Blower motor
• Auxiliary climate control specification
• Auxiliary climate control description and operation
• Air distribution and filtering description and operation
• Air conditioning system recovery, evacuation and charging
• Air conditioning specification
• Air conditioning diagnosis and testing
• Air conditioning description and operation
• Air conditioning compressor
• Electronic leak detection
• Evaporator
• Evaporator temperature sensor
• Floor console register
• Fluorescent dye leak detection
• Footwell vent duct blend door actuator
• Fuel fired booster heater
• Fuel fired booster heater blower
• Fuel fired booster heater combustion chamber
• Fuel fired booster heater control module
• Fuel fired booster heater coolant pump
• Fuel fired booster heater description and operation
• Fuel fired booster heater fuel pump
• Fuel fired booster heater glow plug and burner assembly
• Fuel fired booster heater heat exchanger
• Fuel fired booster heater receiver unit
• Heater core
• Heater core and evaporator housing
• Heating and ventilation description and operation
• Inspection and assembly requirements
• In-vehicle temperature sensor
• Manifold gauge set connection
• Passenger side register
• Passenger side temperature blend door actuator
• Pollen filter
• Pressure cutoff switch
• Recirculation blend door actuator
• Refrigerant oil adding
• Refrigerant system tests
• Sunload sensor
• Thermostatic expansion valve

Instrumentation and warning

• Front inner parking aid sensor
• Front outer parking aid sensor
• Front parking aid camera
• Head up display
• Head up display control module
• Head up display cooling fan motor
• Horn
• Horn specification
• Horn switch
• Image processing control module bracket inspection
• Image processing module
• Information and message center description and operation
• Information and message center diagnosis and testing
• Information and message center specification
• Instrument cluster
• Instrument cluster description and operation
• Instrument cluster diagnosis and testing
• Instrument cluster specification
• Parking aid control module
• Parking aid description and operation
• Parking aid diagnosis and testing
• Parking aid specification
• Proximity camera diagnosis and testing
• Rear parking aid sensor
• Rear proximity camera
• Service indicator reset
• Side parking aid camera
• Warning devices description and operation
• Warning devices diagnosis and testing

Battery and charging

• Auxiliary battery
• Battery
• Battery and charging system - general information diagnosis and testing
• Battery and charging system - general information specification
• Battery diagnostics
• Battery disconnect and connect
• Battery report form – in service batteries only
• Battery support unit connection procedure
• Battery, mounting and cables description and operation
• Battery, mounting and cables diagnosis and testing
• Battery, mounting and cables specification
• Generator
• Generator and regulator
• Quiescent drain specification
• Showroom and slave battery condition report form
• Showroom support unit connection procedure

Information and entertainment

• Audio amplifier module
• Antenna amplifier
• Audio head unit
• Audio system description and operation
• Bluetooth antenna
• Cellular phone diagnosis and testing
• Front door bass speaker
• Front door mid-range speaker
• Front portable media interface panel
• Information and entertainment system - general information description and operation
• Information and entertainment system diagnosis and testing
• Infotainment master controller
• Instrument panel speaker
• Instrument panel tweeter speaker
• Integrated control panel
• Navigation system description and operation
• Rear door bass speaker
• Rear door tweeter speaker
• Roof pod
• Speakers description and operation
• Speakers diagnosis and testing
• Steering wheel audio controls
• Subwoofer speaker
• Telematics control module
• Telematics control module battery pack
• Telematics diagnosis and testing
• Touchscreen
• Voice control description and operation
• Wi-fi antenna

Lighting

• Approach lamp
• Autolamps diagnosis and testing
• Daytime running lamps description and operation
• Driving lamps diagnosis and testing
• Exterior lighting description and operation
• Exterior lighting diagnosis and testing
• Exterior lighting specification
• Fog lamps diagnosis and testing
• Headlamp adjustment
• Headlamp leveling diagnosis and testing
• Headlamp leveling front sensorheadlamp leveling module
• Headlamp leveling rear sensor
• High mounted stoplamp
• Interior lighting description and operation
• Interior lighting diagnosis and testing
• Parking, rear and license plate lamps diagnosis and testing
• Rear fog lamp
• Rear lamp assembly
• Reversing lamps diagnosis and testing
• Side turn signal lamp
• Stoplamp switch
• Stoplamps diagnosis and testing
• Trailer lamps diagnosis and testing
• Turn signal and hazard lamps diagnosis and testing
• Turn signal, cornering and hazard lamps diagnosis and testing

Electrical distribution

• Body control module gateway module assembly (g1862784)
• Engine compartment wiring harness
• Engine wiring harness
• Fuel tank wiring harness modification
• Instrument panel wiring harness
• Main wiring harness
• Module communications network diagnosis and testing
• Quiescent current control module
• Rear junction box
• Wiring harness overlay description and operation
• Wiring harness repair
• Wiring harnesses description and operation

Electronic feature group

• Anti-theft - active description and operation
• Anti-theft - active diagnosis and testing
• Anti-theft - passive description and operation
• Anti-theft alarm horn
• Diagnosis and testing diagnosis and testing
• Driver seat module
• Front door module
• Multifunction electronic modules diagnosis and testing
• Multifunction electronic modules specification
• Passenger door module diagnosis and testing
• Rear door module
• Remote function actuator diagnosis and testing

About this manual

• Application and use of specifications
• Battery and battery charging health and safety precautions
• Brake system health and safety precautions
• Diagnostic trouble code
• Diesel fuel system health and safety precautions
• Exhaust system neutralizing
• Identification codes
• Important safety
• Jacking
• Lifting
• New vehicle storage form
• Noise, vibration and harshness
• Preliminary
• Road roller testing
• Road test
• Solvents, sealants and adhesives
• Standard workshop practices
• Supplementary restraint system health and safety precautions
• Symbols glossary
• Vehicle exterior
• Vehicle inspection
• Vehicle interior
• Vehicle transportation aids and vehicle storage
• Window glass health and safety precautions

Pre-delivery information

• Incontrol touch pro map installation
• Introduction
• Preliminary
• Quality assurance
• Road test
• Memory card
• Showroom preparation
• Vehicle exterior
• Vehicle interior

Engine

• Connecting rod cleaning
• Camshaft surface inspection
• Camshaft lobe lift
• Camshaft end play
• Camshaft bearing journal diameter
• Bearing inspection
• Engine system - general information
• Engine oil draining and filling
• Engine front cover
• Engine and ancillaries removal
• Engine and ancillaries installation
• Crankshaft rear seal
• Crankshaft front seal
• Camshaft carrier
• Valve stem diameter
• Valve spring free length
• Thread repair
• Piston ring-to-groove clearance
• Piston ring end gap
• Piston pin to bore diameter
• Piston pin diameter
• Piston inspection
• Leakage test using smoke test equipment
• Exhaust manifold cleaning and inspection
• Cylinder head gasket selection
• Cylinder head distortion
• Cylinder head compression test
• Cylinder bore out-of-round
• Crankshaft end play
• Connecting rod large end bore
• Exhaust manifold
• Flexplate
• Flywheel
• Hydraulic valve tappet
• Intake manifold
• Left engine mount
• Lower timing chain
• Lower timing cover
• Oil cooler
• Oil filter element
• Oil pan
• Oil pump
• Oil pump chain
• Right engine mount
• Upper timing chain
• Upper timing cover
• Valves
• Block heater
• Charge air radiator
• Coolant expansion tank
• Coolant pump - charge air cooler
• Coolant pump
• Cooling fan motor and shroud
• Cooling module
• Cooling system draining and vacuum filling
• Cooling system draining, filling and bleeding
• Cooling system partial draining, filling and bleeding
• Radiator
• Thermostat

Fuel charging and controls

• Fuel injection component cleaning
• Fuel injector fuel return line
• Fuel injectors
• Fuel pump
• Fuel pump driver module
• Fuel rail
• Fuel rail supply pipe
• Throttle body
• Turbocharger oil return hose
• Turbocharger oil supply tube

Accessory drive

• Starting system
• Starter motor

Glow plug system

• Glow plug module

Engine emission control

• Diesel exhaust fluid filler assembly
• Diesel exhaust fluid injection pump
• Diesel exhaust fluid injector
• Diesel exhaust fluid pipe
• Diesel exhaust fluid tank
• Diesel exhaust fluid tank drain and refill
• Engine emission control
• High pressure exhaust gas recirculation cooler
• High pressure exhaust gas recirculation temperature sensor
• High pressure exhaust gas recirculation valve
• Low pressure exhaust gas recirculation cooler
• Low pressure exhaust gas recirculation temperature sensor
• Low pressure exhaust gas recirculation valve
• Valve cover vent oil separator

Intake air distribution and filtering

• Air cleaner
• Charge air cooler
• Charge air cooler intake pipe
• Intake air distribution and filtering
• Intake air resonator

Electronic engine controls

• Camshaft position sensor
• Clutch pedal position sensor
• Crankshaft position sensor
• Cylinder block temperature sensor
• Cylinder head temperature sensor
• Electronic engine controls
• Engine control module
• Exhaust gas temperature sensor
• Heated oxygen sensor
• Manifold absolute pressure and temperature sensor
• Mass air flow sensor
• Piston cooling oil jet solenoid
• Post selective catalyst reduction nox sensor
• Post selective catalyst reduction soot sensor
• Pre dpf exhaust gas temperature sensor

Automatic transmission

• Automatic transmission transaxle
• Automatic transmission transaxle external controls description and operation
• Automatic transmission transaxle external controls diagnosis and testing
• Automatic transmission transaxle external controls specification
• Downshift paddle switch
• Emergency park position release lever
• Extension housing seal
• Input shaft seal
• Torque converter
• Transfer case
• Transfer case actuator
• Transfer case bush
• Transfer case connecting sleeve seals
• Transfer case control module
• Transfer case description and operation
• Transfer case diagnosis and testing
• Transfer case draining and filling
• Transfer case fluid level check
• Transfer case front output seal
• Transfer case rear output seal
• Transfer case specification
• Transmission control module and main control valve body
• Transmission control switch
• Transmission control switch knob
• Transmission fluid cooler
• Transmission fluid cooler tubes
• Transmission fluid drain and refill
• Transmission fluid level check
• Transmission fluid pan, gasket and filter
• Transmission support insulator
• Transmission transaxle cooling description and operation
• Transmission transaxle cooling diagnosis and testing
• Transmission transaxle cooling
• Upshift paddle switch

Manual transmission transaxle, clutch and transfer case

• Clutch
• Clutch controls
• Clutch disc and pressure plate
• Clutch master cylinder
• Clutch pedal
• Clutch slave cylinder
• Clutch system bleeding
• Gear selector position sensor
• Input shaft seal
• Intermediate shaft seal
• Manual transmission transaxle
• Manual transmission transaxle external controls
• Output shaft seal
• Selector lever assembly
• Selector shaft seal
• Transmission draining and filling
• Transmission installation
• Transmission removal
• Transmission support insulator

Exhaust system

• Catalytic converter
• Catalytic converter and diesel particulate filter assembly
• Catalytic converter to turbocharger clamp
• Component location description and operation
• Diesel particulate filter
• Diesel particulate filter differential pressure sensor
• Rear silencer
• Selective catalyst reduction catalytic converter
• Selective catalyst reduction description and operation

Fuel system

• Acceleration control diagnosis and testing
• Acceleration control specification
• Accelerator pedal
• Adaptive speed control module
• Adaptive speed control module adjustment
• Auxiliary fuel filter
• Auxiliary fuel pump
• Diesel filter water drain off
• Fuel cooler
• Fuel filter
• Fuel level sensor
• Fuel pump and sensor unit
• Fuel supply line
• Fuel system - general information specification
• Fuel system bleeding
• Fuel system pressure release
• Fuel tank
• Fuel tank and lines
• Fuel tank draining
• Fuel tank filler pipe
• Speed control deactivator switch
• Speed control description and operation
• Speed control diagnosis and testing
• Speed control specification
• Speed control switch

Accessory fitting

• Car care
• Carrying
• Exterior protection
• Click and go system
• Interior
• Roof options
• Styling
• Touring

Electrical information

• Parking brake and actuation
• Ride and handling optimization
• Vehicle dynamic suspension
• Wheels and tires
• Anti-lock control
• Power steering
• Steering column
• Engine cooling
• Starting system
• Engine emission control
• Electronic engine controls
• Automatic transmission
• Fuel tank and fuel lines
• Speed control
• Climate control
• Auxiliary climate control
• Instrument cluster and panel illumination
• Horn
• Information and message centerparking aid
• Attery, mounting and cables
• Generator and regulator
• Information and entertainment system
• Exterior lighting
• Interior lighting
• Module communications network can
• Anti-theft system
• Telematics
• Rear view mirrors
• Seating
• Glass, frames and mechanisms
• Instrument panel and console
• Handles, locks, latches and entry systems
• Wipers and washers
• Roof opening panel
• Supplemental restraint system

Maintenance

• Body and paint
• Pre-delivery inspection manual
• Repair times support information

Other information

• Connector quick reference guide
• Service information