Content

General

• Specifications
• Vehicle model
• VIN
• Tightening torques of bolts and nuts

Engine

• Appearance of CA6DF diesel engines
• Main specification and data for diesel engine
• Main technical specifications
• Data for adjustment and operation
• Fit and wear limits of main parts of diesel engine
• Tightening torque of threaded fasteners for diesel engine
• Adjusting parameters for injection pump
• Technical methods for meeting the emission standard and cautions on operation
• Main technical methods for meeting the emission standard
• Cautions on operation of engines
• Constructions of diesel engine
• Suspension system and peripheral accessories setting
• Lubricating system
• Cooling system
• Fuel system
• Intake and exhaust system
• Turbocharged and inter-cooled system
• Electrical system
• Cautions on operation diesel engines
• Choice of diesel oil
• Choice of lubricating oil
• Choice of cooling water
• Preparations before starting
• Procedures of starting
• Cautions on running
• Cautions on stopping
• Cautions on operating in winter
• Maintenance requirements of diesel engine
• Run-in of new diesel engine and technical maintenance
• Working requirements of maintenance
• Cautions on starting a new or overhauled engine
• Cautions on assembly of diesel engine
• Total technical requirement of assembly of whole machine
• Assembly of cylinder liner
• Assembly of crankshaft
• Assembly of piston-connecting rod assy
• Assembly of camshaft
• Assembly of gear train
• Assembly of cylinder head and value train
• Assembly of flywheel
• Assembly of crankshaft damper or front pulley
• Assembly of peripheral accessory and adjustment of whole machine
• Trouble and remedies
• Difficult to start or failure of the engine to start
• Failure of the engine to develop full power
• Sudden stopping of the engine
• Overspending of the engine
• Abnormal noises in operation
• Unstable running
• Abnormal color of smoke
• Overheating of the engine
• Dilution of oil
• Oil pressure too low
• Mixing of oil and water
• Turbocharger faults
• Starters faults
• Injector faults
• Failure of injection pump
• Failure of governor
• Failure of air compressor
• Increase of fuel consumption
• Increase of oil consumption
• Failure of the fire pre-heating device

Clutch

• Replacement of brake fluid
• Bleeding of clutch system
• Master cylinder
• Booster

Transmission

• Product introduction
• Special reminder
• Transmission maintenance
• Product identification
• Maintenance data
• Failure diagnosis and reason analysis
• CA6T138 transmission disassembling and assembling

Propeller Shaft

• General
• Disassembly and assembly of the propeller shaft
• Disassembly and reassembly of universal joint
• Disassembly and assembly of center bearing

Front axle

• General
• Specifications
• Service standards
• Troubleshooting
• Service procedure

Rear axle

• Instruction of axle’s construct
• Inspection and maintenance
• Assembly and adjust
• Use and maintenance
• Resolve failure
• Mark introducing

Suspension

• Overview
• Technical parameter
• Disassembly
• Reassembly
• Front shock absorber assembly
• Failure diagnosis of front suspension
• Rear suspension
• Failure diagnosis of rear suspension

Brake

• General
• Wheel brake
• Valves

Body

• General
• Bumper
• Front end trim
• Instrument panel and floor consol
• Headlining and interior trim
• Door
• Windshield glass and windows
• Seat and seat belt