Contents

Completing models

Engine specifications

• Filling volumes, lubricants and special fluids
• Engine Specifications
• Engine modification
• Tightening torques for screw connections

Engine

• Removing and installing engine
• Dismantling the engine
• Engine repair
• Assembling the engine
• Lubrication system
• Cooling system
• Turbocharging system
• Power system
• Troubleshooting

Clutch

• Troubleshooting
• Tightening torques for screw connections
• Removing and installing clutch
• Hydraulic drive

Gearboxes

• Gearboxes ZF 16 S 181 D.D., ZF 16 S 181 O.D., ZF 16 S 221 D.D
• Gearbox ZF 9 S 109 D.D
• Zf gearboxes with hydraulic Intarder retarder 16 S 181 D.D./O.D. -16 S 221 D.D
• Gearboxes Eurotronic Automated 12 AS 2301 D.D. And 16 AS 2601 D.D./O.D
• Gearboxes Eurotronic Automated 12 AS 2301 D.D. - 16 AS 2601 D.D / O.D. with Intarder retarder

Power take-offs on gearbox

Hydraulic retarder

• Tightening torques for screw connections
• Removing and installing retarder on gearbox ZF 16 S 181/221
• Troubleshooting
• Repair

Cardan drive

• Troubleshooting
• Tightening torques
• Removing and installing propeller shaft

Rear axle

• Tightening torques
• Troubleshooting
• Removing and installing rear axle
• Repair of rear axle Meritor U177E with disc brakes
• Meritor U177E rear axle repair with drum brakes
• Twin bridges
• Repair of the RP160 E (R 2478) middle axle
• Rear axle repair RR 160 E (R 0878)
• Rear axle repair RR 167 E (R 0878)

Front axle

• Tightening torques for screw connections
• Troubleshooting
• Removing and installing front axle on vehicles with mechanical front suspension
• Removal and installation of the front axle on vehicles with pneumatic front suspension and longitudinal rods
• Front axle repair
• Repair of the front axle with Perrot drum brakes

Additional rear axles

• Additional continuous rear axles
• Additional steered rear axle with pneumatic lifting device 57080 / DI (N 8072) AND 57080 / TI (N 8072)

Wheel alignment angles

Suspension

• Front shock absorbers
• Rear shock absorbers
• Pneumatic suspension

Wheels and tires

Steering

• Tightening torques for screw connections
• Diagnostics
• Removing and installing the power steering

Pneumatic braking system

• Brakes
• ABS System - DTC-FMI ABS Troubleshooting
• EBS - DTC-FMI EBS Troubleshooting
• Repair of front disc brakes
• Rear disc brake repair
• Drum brake repair

Cab

• Repair
• Cab ventilation and air conditioning

Electrical equipment

• Component codes
• Power circuit
• List of vehicle electrical connectors (ST)

Electronic equipment

• F3B engine electrical equipment
• Functional diagram of Electronic Diesel Control (EDC)
• EBS (Electronic Braking System)
• ABS-EBL (Anti-lock Braking System / Electronic Brake Force Limiter)
• Electronically Controlled Air Suspension (ECAS)
• Electrical circuit diagrams

Diagnostics of electrical equipment

• Dashboard diagnostics
• Description of multiplex system error codes