Content

General information

• General repair instructions
• Notes on the format of this manual
• Main data and specifications
• Tightening torque specifications

Maintenance

• Model identification
• Injection pump identification
• Lubricating system
• Fuel system
• Cooling system
• Valve clearance adjustment
• Injection timing
• Compression pressure measurement
• Recommended lubricants
• Engine repair kit

Engine assembly

• General description
• Disassembly
• Inspection and repair
• Reassembly

Lubricating system

• Main data and specifications
• General description
• Oil pump
• Oil filter with built-in oil cooler

Cooling system

• Main data and specifications
• General description
• Thermostat

Fuel system

• Main data and specifications
• General description
• Injection nozzle
• Injection pump calibration data

Engine electricals

• Starter
• Alternator

Troubleshooting

• Hard starting
• Unstable idling
• Insufficient power
• Excessive fuel consumption
• Excessive oil consumption
• Overheating
• White exhaust smoke
• Dark exhaust smoke
• Oil pressure does not rise
• Abnormal engine noise

Special tool list

Repair standards

• General rules
• Repair standards chart

Conversion table

• Length
• Area
• Volume
• Mass
• Pressure
• Torque
• Temperature