Content

di 2.2 & se 2.2 diesel engine specifications

Torque values for di 2.2 & se 2.2 engines

Engine disassembly

Inspection and reconditioning

• Cylinder block
• Crankshaft
• Crankshaft wear ring (radial seal only)
• Timing gears
• Transfer pump cam repair
• Camshaft
• Cylinder head
• Valve guides
• Cylinder head valve depth
• Valves
• Valve spring
• Rocker arm assembly
• Push rods
• Lifters
• Pistons
• Wrist pins
• Connecting rods
• Manifold
• Oil filter assembly
• Oil pumps
• Water pump
• Engine breathing system

Engine assembly

• Assembly precautions
• Cam bearings
• Crankshaft clearance
• Camshaft
• Rear plate
• Rear crankshaft seals and seal plates
• Front plate
• Idler gear support
• Flywheel installation
• Pistons and rings
• Connecting rods
• Oil pump
• Cylinder head
• Valve adjustment
• Oil filter assembly
• Bellhousing / oil pan installation
• Manifolds
• Injection pump
• Injection nozzles

Lubrication system

Fuel system

• Operation
• Maintenance
• Bleeding the fuel system
• Hand pump
• Injection pump
• Injection nozzles
• Transfer pump
• Transfer pump testing
• Installation and timing of injection pump

Electrical

• Gear reduction starter (Hitachi)
• Starter disassembly and overhaul
• Glow plugs

Run in procedure

• Engine run in
• Bleeding air from the coolant system
• Dynamometer run in procedure
• Valve clearance adjustment
• Testing engine compression

Parts interchange

• se 2.2
• Injection pump
• Gear mounting flange identification
• Oil base
• Transfer pump
• Flywheel housing
• Oil filter and oil filter base
• Crankcase breather
• Thermostat housing
• Water pump
• Intake and exhaust manifolds