Content

General information

• General repair instructions
• Notes on the format of this manual
• Main data and specifications
• Tightening torque specifications
• Augular nut and bolt tightening method
• Special parts fixing nuts and bolts

Maintenance

• Model identification
• Injection pump identification
• Lubricating system
• Fuel system
• Cooling system
• Valve clearance adjustment
• Injection timing
• Compression pressure measurement
• Recommended lubricants
• Repair kits

Engine disassembly

Engine inspection and repair

Engine reassembly

Lubricating system

• Main data and specifications
• General description
• Oil pump
• Oil filter with built-in oil cooler

Cooling system

• Main data and specifications
• General description
• Water pump
• Thermostat

Fuel system

• General description
• Injection nozzle
• Injection pump data

Engine electricals

• Starter
• Alternator

Troubleshooting

• Hard starting
• Unstable idling
• Insufficient power
• Excessive fuel consumption
• Excessive oil consumption
• Overheating
• White exhaust smoke
• Dark exhaust smoke
• Oil pressure does not rise
• Abnormal engine noise

Special tool list

Conversion table

• Length
• Area
• Volume
• Mass
• Pressure
• Torque
• Temperature