Content

Operating instructions

Vehicle identification

Car operation

• Location of controls in the cab
• Driving
• Dashboard
• Switch panel
• Control indicators
• Key switches
• Power switch
• Switches
• Interior lighting and fog lamp control
• Armchair
• Gear shift knob
• Hand brake valve
• Other indoor equipment
• Checks before driving
• Check before driving
• Starting the engine
• Stopping the engine
• Driving start and gear shifting
• Start of movement
• Gear lever
• Differential management
• Power take-off control
• Junction box control (all-wheel drive)
• Four-wheel drive
• Brake system
• Braking while driving
• Auxiliary braking
• Emergency and parking brake
• Trailer brake
• ABS control system
• Operation of the braking system
• Winter operation
• Cooling system
• Brake mechanism
• Battery
• Tractor
• Changing wheels
• Running in a new car
• Cab tilt and tilt system
• Cab tipping system
• Cab rollover
• Cab suspension

Main components and assemblies

• Steering
• Specification
• Adjustment
• Maintenance
• Clutch
• Specification
• Description
• Adjustment
• Maintenance
• Common faults and how to fix them
• Transfer boxes
• Specification
• Gear shifting instructions
• Adjustment
• Maintenance
• Common faults and how to fix them
• Front axle
• Specification
• Adjustment
• Rear axle
• Specification
• Maintenance
• Common faults and how to fix them
• STEYR rear axle
• Specification
• Maintenance
• Common faults and how to fix them
• Conditioner
• Specification
• Air conditioner operating instructions
• Maintenance
• Common faults and how to fix them
• Frame
• Specification
• Maintenance
• Service categories
• Oil change intervals
• Basic maintenance operations
• Intelligent control system and electrical equipment
• Warnings
• Check mode
• Switch
• Schematic diagrams of electrical equipment
• Miscellaneous
• Schematic diagrams of the brake system
• Lamps
• Number and standard of springs
• Lubricants
• Regulation data
• Description of the main units
• Car modifications

Dump truck operation and maintenance manual

• Introduction
• Basic safety instructions
• Operating instructions
• Body lifting
• Service manual
• Troubleshooting
• Power take-off
• Operating instructions
• Disconnecting the power take-off
• Removing the clod cap
• HYVA gear and piston pumps
• Changing the direction of rotation of FP series gear pumps
• Assembly instructions for gear and piston pumps
• Pumps catalog
• Hydraulic pumps
• Gear pumps
• Piston pumps
• Gear pump UNI 3H: with rotation in both directions
• ISO 4H BB Series gear pumps: both directional rotation
• Piston pump UNI 4H: left or right rotation
• ISO gear pump 4H: left or right rotation
• ISO 4H Heavy duty gear pump: left, right rotation, or both
• Anti-vibration unit
• Introduction
• Installation instructions

HYVA dump truck hydraulic drives

• Introduction
• HYVA telescopic cylinders
• Characteristics of the front cylinder HYVA
• Characteristics of the HYVA underbody cylinder
• Cylinder type description
• Front cylinder kits
• Brackets and support frames
• Underbody cylinders UCB
• Repair manual for front (FC, FE and FEE) and underbody (DCT) cylinders
• General provisions
• Removing the cylinder from the dump truck
• Disassembling the cylinder
• Build
• Connecting and testing the cylinder
• Tables
• Front cylinder assembly instructions (FC, FE and FEE)
• Installation instructions
• Installation location and clearances
• Installing the cylinder on a subframe
• Installing the cylinder on a support
• Connecting the cylinder to the body
• Connecting and testing the cylinder
• Tables
• Valves
• Lift control valve - PT
• Instruction
• Installation instructions
• HYVA body lift valve
• Pneumatic proportional body lift valve

Parts catalog

• Engine WD 615
• Wd615 crankcase
• Wd615 gear housing, flywheel housing
• Wd615 oil filler tube
• Wd615 oil separator
• Wd615 crankshaft. Flywheel
• Wd615 piston and connecting rod
• Wd615 cylinder cover
• Wd615 valve train
• Wd615 water pump, fan
• Wd615 water pump
• Wd615 oil pump
• Wd615 oil pump, oil filter
• Wd615 fuel pump, fuel lines
• Wd615 fuel lines
• Wd615 fuel pump coupling
• Wd615 electrical equipment
• Wd615 cold start system
• Wd615 exhaust manifold
• Wd615 air intake manifold
• Wd615 Air Compressor
• Wd615 oil pan
• WD 618 engine
• Wd618 crankcase
• Wd618 gear cover. Flywheel housing
• Wd618 crankshaft. Flywheel
• Wd618 connecting rod, piston
• Wd618 cylinder cover
• Wd618 valves, timing
• Wd618 cooling system
• Wd618 oil pump and oil filter
• Wd618 fuel pump, fuel lines
• Wd618 fuel lines
• Wd618 electrical equipment
• Wd618 cold start system
• Wd618 exhaust manifold
• Wd618 intake manifold
• Wd618 air compressor
• Wd618 oil pan
• Fuel tank 350 l
• 200 liter fuel tank
• Cooling system
• Exhaust system
• Air filter
• Air filter (continued)
• Engine mount
• Gearbox
• Clutch 420 mm
• Clutch 430 mm
• Gearbox
• Clutch housing, transmission housing
• Intermediate shaft, transmission gears
• Main shaft and gearboxes
• Gearbox reverse gear
• Gearbox clutch shaft
• Drove gears of the check point
• Shift control of double n (high and low gears) gearbox
• Gearbox drive gear
• Gearbox output shaft
• Gearbox synchronizer
• Transmission intermediate shaft
• Rear gearbox cover
• Gear shift cylinder assembly
• Gearbox clutch brake
• Pneumatic gearbox switch
• Transmission air control valve
• Transmission air pipelines
• Transmission clutch brake control
• Transmission clutch brake air lines
• Dual lever shift control double H (high / low gears) gearbox (option)
• Carter gearbox S6-120
• Input shaft, intermediate shaft, gearbox S6-120
• Main shaft, gearbox synchronizers S6-120
• Rear cover of gearbox S6-120
• Switching forks of gearbox S6-120
• Shaft cover and gearshift mechanism S6-120 gearbox
• Ladybug housing 5S-111GP, 5S-150GP, 4S-130GP
• Clutch housing, gearbox ZF
• Input shaft, countershaft and gearboxes 5S-111GP, 5S-150GR 4S-130GP
• Main shaft and gears of the check point 5S-111GR 5S-150GP, 4S-130GP
• Gear shift forks 5S-111GP, 5S-150GP, 4S-130GP
• Cover of gearshift mechanism 5S-111GP, 5S-150GP, 4S-130GP
• Gear shift mechanism 5S-111GP, 5S-150GP, 4S-130GP
• Pneumatic system of gearshift mechanism 5S-111GP, 5S-150GP, 4S-130GP
• Gear shift housing 5S-111GP, 5S-150GP, 4S-130GP
• Gear wheels 5S-111GP, 5S-150GP, 4S-130GP
• Gear shift mechanism 5S-111GP, 5S-150GP, 4S-130GP
• Rear cover of gearbox 5S-111GP, 5S-150GP, 4S-130GP
• Clutch control
• Gear shifting system
• Transmission system
• Gearbox suspension
• Gearbox housing 9JS150T
• Main shaft of gearbox 9JS150T
• Intermediate shaft gearbox 9JS150T
• Clutch shaft, check point 9JS150T
• Reverse shaft gearbox 9JS150T
• Gear selector 9JS150T
• Block of switching of double n (high / low gears) 9JS150T gearbox
• Air directional valve
• Pinion 9JS150T
• Output shaft of the check point 9JS150T
• Intermediate shaft gearbox 9JS150T
• Rear cover of gearbox 9JS150T
• Gearbox control cylinder 9JS150T
• Auxiliary device for switching dome
• Drive
• Transfer case housing without differential lock VG1200
• Transfer case housing with differential lock VG1200
• Cover for transfer case VG1200 without differential lock
• Cover for transfer case VG1200 with differential lock
• Transfer case gears VG1200 without differential lock
• Transfer case gears VG1200 with differential lock
• VG1200 transfer case suspension
• Transfer case control VG1200
• Valve transfer case VG1200
• Power take-off QH50
• QH50 Power take off pilot air line
• Bridges
• Front axle
• 8x4 front axle
• Front wheel brake
• Drive axle front wheel brake
• Steering rod
• Front drive axle
• Front drive axle
• Front drive axle planetary gear
• Front drive axle fork
• Piping
• Steering rods, car 4x4, 6x6
• Rear drive axle
• Rear driving axle H0W0
• Rear axle housing STEYR
• Rear axle housing
• First rear axle housing
• Carter of the first rear axle
• Rear driving axle
• Rear driving axle
• Gears of the first drive axle (tandem rear axle)
• First rear drive axle
• Planetary drive
• Rear brake
• Rear brake
• Hydraulic mechanism for trailing axle 6x2
• Rear spring 6x2
• Rear trailing axle
• Trailing axle wheel hub
• Trailing axle brake
• Air suspension trailing axle with pneumatic lift system
• Spare wheel bracket
• Coupling device
• Fifth wheel coupling, 4x2
• Fifth wheel coupling 6x4, 6x6, 8x4
• Control module
• Control module
• Cardan shafts
• Cardan shafts, 6x4 vehicles
• Cardan shafts, cars 4x2, 6x2
• Cardan shafts, 6x4, 8x4 vehicles
• Cardan shafts
• Intermediate shafts
• Frame, chassis
• Chassis frame, truck 6x4, 4x2
• Chassis frame, tractor 4x2
• Chassis frame, tractor 4x2
• Chassis frame, dump truck 6x4
• Chassis frame, tractor 6x4
• Chassis frame, tractor 6x4
• Chassis frame, 6x4 long wheelbase tractor
• Chassis frame, dump truck 8x4
• Chassis frame, tractor 8x4
• Chassis frame, 8x2 / 8x4
• Bumper bracket, front tow bar
• Bumper bracket, front tow bar
• Rear lights and license plate bracket
• Coupling guard
• Rear mudguard of the tractor
• Front spring 6x4, 6x2 and 4x2
• Front spring
• Rear spring 4x2
• Spring brace and suspension 6x4, 8x4
• Rotation spring and suspension
• Stabilizer, front shock absorber 4x2, 6x4
• Stabilizer and front shock absorber
• Shock absorber
• Rear stabilizer
• Steering
• Hydraulic steering system 6x4, 4x2
• Hydraulic steering system 6x2
• Hydraulic steering system 8x4
• Steering rods 6x4
• Steering rods 8x4
• Pneumatic system
• Cab brake
• Brakes in the cab
• Details of the brake system of the front of the chassis
• Details of the brake system of the rear of the chassis
• HOWO Axle differential lock air line
• Air line for axle differential lock STEVR 6x4, 8x4
• Air line for differential lock STEYR 4x2
• Two-tone pneumatic horn
• Pneumatic low tone roof horn
• Clutch brake air line
• Tractor receiver mounts
• Truck receiver mounting
• Tractor receiver mounting
• Fastening the receiver of the tractor 20 l
• Tractor receiver mounting
• Electrical equipment
• Dashboard
• Right control unit, relay, fuses
• Switches, cigarette lighter
• Electrical equipment on the chassis
• Electrical equipment in the cab
• Wire harnesses
• Lighting
• Battery master switch
• Battery box
• Cab
• Cab body
• Dashboard
• Dashboard
• Soundproofing long and high roof cabins
• Soundproofing a standard cab
• Engine cover and mats for long cab with high roof
• Standard cab engine cover and floor mats
• Cab floor soundproofing
• Roof interior decoration
• Interior wall decoration
• Sleeping bunk for a long cabin
• Sleeper cabin with high roof
• Sleeping bunk for a long cabin
• Luke
• Sun canopy, shelf for standard and long cabins
• Glasses
• A door. Glass
• A door. Glass
• Door lock
• Front cover
• Side cover, decorative stand
• Mudguard
• Bumper
• Decorative grille
• Rearview mirror
• Under-view mirror, curb mirror
• Sun visor
• Front cab suspension
• Rear cab suspension
• Cab heater
• Air conditioner
• Windshield washer equipment
• Windshield wipers
• Rollover mechanism
• Spoiler
• Radio receiver
• Tool box for long and high roof cabs
• Body