Honda CRF250X 2004 thru 2013 / Honda CRF250R 2010 thru 2013, service e-manual

Content Honda CRF250X 2004 thru 2013 General information Service rules Model identification General specifications Standard torque values Lubrication and seal points Cable and harness routing Optional parts Emission control systems Frame / body panels / exhaust system Service information Troubleshooting Seat Side cover Radiator shroud Engine guard Front visor Sub-frame Fuel tank Exhaust system Maintenance Service information Maintenance schedule Competition maintenance schedule Lubrication system Lubrication system diagram Pressure relief valve Service information Oil jet Troubleshooting Oil pump Oil strainer Fuel system Component location Carburetor assembly Service information Carburetor installation Troubleshooting Throttle position sensor replacement Carburetor adjustment Pilot screw adjustment Air cleaner housing High altitude adjustment carburetor removal Carburetor disassembly Secondary air supply system Cooling system System flow patiern Service information Troubleshooting System testing Coolant replacement Radiator Radiator reserve tank Water pump Engine removal / installation Component location Engine removal Service information Engine installation Drive sprocket Clutch / starter clutch / kickstarter / gearshift linkage Component location Clutch Service information Kickstarter Troubleshooting Starter clutch Right crankcase cover Gearshift linkage Alternator Component location Stator Service information Flywheel Left crankcase cover removal Left crankcase cover installation Crankcase / crankshaft / transmission / balancer Component location Crankshaft removal Service information Crankcase bearing replacement Troubleshooting Crankshaft installation Balancer gear/balancer Transmission assembly Crankcase separation Crankcase assembly Transmission disassembly Front wheel / suspension / steering Component location Service information Troubleshooting Front wheel Fork Handlebar Steering stem Rear wheel / suspension Component location Service information Troubleshooting Rear wheel Shock absorber Shock linkage Swingarm Hydraulic brake Component location Front master cylinder Service information Rear master cylinder Troubleshooting Front brake caliper Brake fluid replacement i rear brake caliper Air bleeding Brake pedal Ignition system Component location Ignition system inspection System diagram Ignition control module (LCM) Service information Ignition timing Troubleshooting Throtile position sensor inspection Electric starter Component location Troubleshooting System diagram Starter motor Service information Starter relay switch Lights / meter / switches Component location Service information Headlight Tail light Engine stop bution Clutch switch Starter switch Tripmeter Main relay Troubleshooting Engine does not start or is hard poor performance to start Engine lacks power Poor performance at low and idle speed Poor performance at high speed Poor handling Troubleshooting Honda CRF250R 2010 thru 2013 General information Service rules Model identification General specifications Torque values Lubrication and seal points Cable and harness routing Optional parts Frame / body panels / exhaust system Service information Troubleshooting Seat Side cover Radiator shroud Engine guard Number plate Front fender Rear fender Sub-frame Exhaust system Maintenance Service information Maintenance schedule· Additional items requiring frequent replacement Lubrication system Lubrication system diagram Service information Troubleshooting Oil strainer screen Pressure relief valve Oil pump Fuel system (PGM-FI) Component locatlon Service information PGM-FI symptom troubleshooting PGM-FI system location PGM-FI system diagram Connector location DTC index Mil circuit inspection Fuel line replacement Fuel pump unit Fuel tank Air cleaner housing Injector Throttle body Fast idle knob MAP sensor IAT sensor ECT sensor Cooling system System flow pattern Service information Troubleshooting System testing Coolant replacement Radiator Water pump Engine removal / installation Component location Service information Engine removal Engine installatlon Cylinder headnalves Cylinder / piston Clutch / kick starter / gearshift linkage Component location Clutch Service information Kickstarter Troubleshootlng Gearshift linkage Right crankcase cover Alternator Component location Flywheel Service information Stator / ckp sensor Left crankcase cover removal Left crankcase cover installation Crankcase / crankshaft / transmission / balancer Component location Crankcase Service information Transmission Troubleshooting Crankshaft Primary drive gear / balancer crankcase bearing drive gear Balancer driven gear / oil jet Balancer shaft Front wheel / suspension / steering Component location Service information Troubleshooting Front wheel Fork Handlebar Hpsd Steering stem Clutch lever Rear wheel / suspension Component location Service informatlon Troubleshooting Rear wheel Shock absorber Shock linkage Swingarm Hydraulic brake Component location Front master cylinder Service information Rear master cylinder Troubleshooting Front brake caliper Brake fluid replacement / air rear brake caliper Bleeding Brake pedal Brake pads / disc Electrical system System location Service information Troubleshootlng Ignition system inspection Alternator coil Regulator/rectifier Ignition coil Ignition timing Engine stop switch inspection Condenser Wiring diagram Troubleshooting Engine does not start or is poor performance at hard to start High speed Engine lacks power Poor handling Poor performance at low and idle speed