Content

Specifications

• Specifications
• Dimensional drawings

Maintenance information

• The importance of proper maintenance
• Important precautions
• Conventions and symbols used in this manual
• Serial number location
• Maintenance data
• Tightening torques for threaded connections
• Special tools
• Possible malfunctions and solutions
• Laying cables and wiring harnesses
• Lubrication points

Maintenance

• Maintenance intervals
• Engine oil
• Oil filter
• Transmission oil
• Spark plug
• Valve clearance
• Carburetor
• Fuel filter
• Fuel pickup strainer
• Fuel lines
• Throttle control links
• Timing belt
• Breather (crankcase ventilation)
• Exhaust gas toxicity (Lake Constance standard)

Propeller / reverse mechanism / column

• Propeller
• Sterntube housing
• Reverse mechanism housing
• Water pump
• Transmission shaft / bevel gear
• Water pump body
• Reverse gear case / anti-corrosion anode / water inlet strainer
• Speaker cover
• Exhaust manifold cover

Engine covers

• Upper engine cover
• Left lower engine cover
• Right lower engine cover

Power system

• Silencer / carburetor
• Choke cable
• Fuel pump / fuel filter
• Fuel tank

Recoil drum starter

• Neutral start cable
• Recoil starter
• Cover for starter

Engine removal / installation

• Removing the engine
• Engine installation

Flywheel / timing belt

• Flywheel / coils
• Timing belt / pulleys

Cylinder head / valves / oil pump

• Removing the cylinder head
• Oil pump
• Dismantling the cylinder head
• Valve seat reconditioning
• Cylinder head assembly
• Installing the cylinder head

Crankcase / crankshaft / piston

• Thermostat / cooling jacket
• Oil receiver strainer
• Piston
• Crankshaft / cylinder block

Oil sump / transom bracket / vertical axle housing

• Oil sump
• Friction adjustment lever (friction lever)
• Main frame
• Transom bracket
• Vertical axis body

Switch mechanism

• Shift lever / throttle lever
• Switch lever
• Switch stem

Tie rod / remote control station

• Tie rod
• Remote control cable
• Remote control wire harness
• Remote control

Rumpel

• Rumpel
• Tiller bracket
• Throttle
• Starter switch
• Emergency stop switch

Electrical equipment

• Starter
• Starter bus (motor with 12A charging coil)
• Charging wire (motor with 6A charging coil)
• Neutral switch / warning switch
• Ignition controller
• Bracket for connectors
• Ignition coil
• Regulator / rectifier

Wiring diagrams

Index