Content

Overview

• How to use this manual
• Identifying number location
• Comprehensive repair instructions
• General repair methods and operations

Overall parameters

• Basic parameters of the overall vehicle
• Engine technical parameters
• Chassis main assembly technical parameters
• Vehicle structure type and parameters
• Air conditioning system structure and parameters
• Electrical system structure and parameters
• Grade specification and filled quantity of each individual functioning component’s working agent
• Torque specifications for key operational bolts
• Vehicle body’s basic calibration measurements

Fuel supply and exhaust system

• Fuel supply system
• Components
• Fuel tank removal
• Fuel pump and charcoal canister removal
• Fuel filter removal
• Fuel filler pipe assembly removal
• Exhaust system
• Components
• Exhaust system removal
• Exhaust system installation

Clutch operational system

• Areas of importance
• Troubleshooting
• Clutch operational system
• Components
• Clutch master cylinder removal
• Clutch master cylinder installation
• Clutch pedal removal
• Clutch pedal installation
• Clutch pedal examination and adjustment

Transmission

• 037A transmission’s overall external schematics
• Main technical parameters
• Transmission’s proper use and care
• Technical specifications for transmission installation and adjustment
• Areas of importance.
• Troubleshooting
• 037A transmission structural schematics
• Clutch
• Gear shift fork and fork shaft
• Transmission case
• Disassembling the input shaft subassembly
• Disassembling the output shaft subassembly
• Disassembling the shift cover subassembly
• Disassembling the differential subassembly

Suspension system

• Suspension system technical parameters
• Front suspension
• Subframe and front stabilizer bar
• Lower swing arm
• Drive shaft
• Rear suspension
• Wheel and tire

Brake system

• Brake system components arrangement schematics
• Brake system maintenance
• Brake pedal
• Parking brake control mechanism assembly
• Vacuum booster with brake cylinder assembly
• Anti-lock brake system
• Abs general problem maintenance and areas of importance
• Steering knuckle and hub brake assembly
• Front brake caliper
• Rear brake
• Rear support axle

Steering system

• Troubleshooting
• Steering system maintenance
• Power steering fluid instructions
• Technical requirements

Vehicle body electrical system

• Basic information on the electrical system
• Fuse box
• Overall vehicle’s grounding point schematics
• Key electrical component’s module schematics for the overall vehicle
• Wire harness distribution chart for the overall vehicle
• Wire harness relationship and plug-in connections numbered diagram
• Wire harness plug-in connectors and pin function diagram
• Electrical wiring diagram for the overall vehicle

Electrical accessories

• Reverse sensor
• Combination meter
• Central door lock
• Power windows
• Immobilizer system
• CD player
• DVD player

Air conditioning system

• Areas of importance
• Technical parameters
• Troubleshooting
• Air conditioning system’s structure diagram and fundamentals
• Air conditioning system overview
• Air conditioning system terminal definition
• Compressor
• Electromagnetic clutch
• Vacuuming and charging refrigerant
• Filling quantity and method for refrigerant oil
• Daily maintenance of the air conditioning system

Airbags

• Airbag electronic control unit
• Diagnostic scanner
• Troubleshooting
• Vehicle collision diagnostics
• Removal method for individual components
• Driver side airbag module (DAB), front passenger side airbag module (PAB), clock spring, and steering wheel
• Airbag module disposal
• Airbag’s diagnostic methods without a diagnostic scanner

Vehicle body

• Front door lock assembly
• Rear door lock assembly
• Trunk door lock assembly
• Wiper arm and vent panel assembly
• Front and rear window glasses
• Dashboard
• Cooling unit
• Front door assembly
• Rear door assembly
• Trunk door assembly
• Front bumper
• Rear bumper
• Seat belt
• Seats
• Sunroof assembly