Contents

Introduction

Gasoline engine

• Removal and engine installation
• ONS carburetor engine
• Removing and installing timing belt
• Removing and installing cylinder head
• Removing and installing camshaft
• Removing and installing valves
• Checking the valve guides
• Processing valve seats in the cylinder head
• DOHC engine
• Removing and installing cylinder head
• CVH engine
• Removing and installing timing belt
• Checking the tension of the toothed belt
• Removing and installing cylinder head
• Engine service
• Visual inspection of tightness
• Compression test
• Checking and adjusting valve thermal clearances
• Starting the engine using an external battery
• Engine malfunctions
• Engine lubrication
• Svoyogwa motor oil
• Oil viscosity
• Multigrade oil
• Usage limits and viscosity grades
• Characteristics of engine oil
• Engine oil circulation
• Crankcase ventilation
• Checking oil pressure
• Removing and installing oil sump
• Removing and installing oil pump
• Engine lubrication system maintenance
• Changing the engine oil
• Checking the engine ventilation system
• Lubrication system malfunctions
• Engine cooling system
• Coolant circulation
• Removing, checking and installing the thermostat
• Removing and installing a radiator
• Removing and installing fan
• Removing and installing the coolant pump
• Engine cooling system maintenance
• Checking the coolant level
• Replacing the coolant visual leak check
• Checking the density of the coolant
• Malfunctions associated with increased coolant temperature
• Power system
• Applicable carburetors
• Carburetor adjustment
• Fuel supply interruptions
• Carburetor Motorcraft VV
• Removing and installing carburetor
• Checking and adjusting idle speed and carbon monoxide content
• Throttle cable adjustment
• Removing and installing needle valve
• Removing and installing control diaphragm
• Checking the EPHH valve
• Launcher removal and installation
• Removing and installing the jet needle
• Pierburg 2V carburetor
• Removing and installing carburetor
• Removing and installing carburetor cover
• Adjusting idle speed and carbon monoxide
• Removal and installation of the accelerator pump
• Removal and installation of the valve enriching the mixture at full load (power mode economizer)
• Removal and installation of the corrective regulator
• Checking and adjusting the air flap clearance
• Removing and installing the second chamber vacuum regulator
• Checking and adjusting overspeed during warm-up
• Removal, installation and adjustment of the starting device
• Launcher Removal and Installation
• Checking and adjusting the air flap clearance
• Removal, installation and adjustment of the needle valve
• Removal and installation of the air damper actuator
• Removal and installation of the diaphragm of the main dispensing system
• Heater check
• Installing an additional diode
• Carburetor Weber 2V-TLD
• Carburetor Weber 2V
• Removing and installing carburetor
• Removing and installing carburetor cover
• Checking and adjusting idle speed and carbon monoxide content
• Launcher
• Launcher removal and installation
• Checking and adjusting the air flap clearance
• Checking and adjusting the cold start rpm
• Removing and installing needle valve
• Carburetor Weber 2V-ISC
• Removing and installing carburetor
• Removing and installing carburetor cover
• Checking and adjusting idle speed
• Checking and adjusting the carbon monoxide content
• Calculation of idle speed and carbon monoxide content
• Removing and installing air filter
• Checking the heating of the intake air
• Removing, installing and checking the fuel pump
• Removing and installing a gas tank
• Removing and installing fuel tank
• Carburetor Service
• Checking the carburetor
• Cleaning and replacing the filter element
• Cleaning the fuel pump strainer
• Carburetor malfunctions
• Injection system
• L-Jetronic device diagram
• Keeping the injection system clean
• Safety instructions for servicing the injection device
• Checking and adjusting the carbon monoxide content
• Identifying faults when adjusting a 2.0 l (115 hp) engine
• Diagnostic codes
• Determination of malfunctions when adjusting a 2.0L engine with a variable catalyst
• Removal and installation of the fuel pump
• Removing and installing air flow meter
• Removing and installing fuel pressure regulator
• Replacing the coolant temperature sensor
• Checking the spark plugs
• Removal and installation of injectors
• Engine malfunctions
• Injection device maintenance
• Replacing the fuel filter
• Replacing the air filter element

Diesel engine

• The principle of operation of a diesel engine
• Turbocharger
• Winter riding
• Fuel system repair
• Valve clearance adjustment
• Compression test
• Bleeding the fuel system
• Removing sediment and replacing the fuel filter
• Removing and installing air filter
• Replacing the air filter element
• Setting the injection advance
• Removing and installing timing belt
• Fuel cable adjustment
• Removing and installing a cable of accelerated idle speed
• Checking the operation of glow plugs
• Removing and installing candles

Release system

• Removal and installation of the exhaust system
• Rear muffler replacement
• Removing and installing catalyst
• Cars with catalyst
• Use of vehicles with catalyst
• Exhaust system maintenance
• Visual control

Clutch

• How it works
• Removing and installing clutch
• Replacing the clutch cable
• Clutch Adjustment
• Removing and installing clutch release bearing
• Clutch malfunctions

Gearbox

• Removing and installing gearbox
• MT transmission
• Gearbox maintenance
• Visual inspection of the seal
• Checking the gearbox oil level
• Automatic transmission
• Towing a car with an automatic transmission
• Checking the oil level in an automatic transmission

Suspension

• Front suspension
• Removing and installing shock absorber
• Removing and installing shock absorber
• Removing and installing steering knuckle
• Removing and installing front wheel bearings
• Replacing the transverse arm
• Removing and installing stabilizer
• Front suspension maintenance
• Rear suspension
• Removing and installing propeller shaft
• Replacing the propeller shaft intermediate support
• Removing and installing rear shock absorber
• Checking the shock absorber
• Removing and installing stabilizer
• Removing and installing rear wheel hub
• Removing and installing wheel bearings
• Removing and installing a semiaxis
• Dismantling the axle shaft, replacing rubber covers
• Removing and installing rear spring
• Rear suspension service

Steering

• Removing and installing steering wheel
• Removal and installation of steering rod joints, replacement of rubber covers
• Hydraulic power steering
• Bleeding the power steering
• Checking the power steering oil level
• Checking the steering cuffs
• Checking and adjusting steering play
• Checking the rubber covers of the steering rod joints
• Checking the backlash of the steering rod joints
• Front wheel position
• Wheel convergence
• Camber
• Kingpin tilt
• Adjustment
• Measuring toe-in of the front axle wheels
• Setting convergence

Braking system

• Replacing the brake pads of the front and rear disc brakes
• Disc brakes front and rear axles
• Removing and installing brake discs
• Checking the thickness of the brake disc
• Rear drum brakes
• Removing and installing brake pads
• Removing and installing a brake drum
• Removing and installing a wheel brake cylinder
• Wheel cylinder repair
• Replacing hoses and lines of the brake system
• Parking brake
• Parking brake adjustment
• Removing and installing the parking brake cable
• Bleeding the brake system
• Wheel lock prevention system (ABS)
• Removal and installation of the hydraulic block of the ABS system
• Removing and installing the hydraulic unit reservoir
• Removal and installation of the hydraulic block
• Removal and installation of the pump and the electric motor of the hydraulic unit
• Removal and installation of the hydraulic block pressure switch
• Removing and installing hoses and pipes of the hydraulic unit
• Removal and installation of the ABS system electrical unit
• Removing and installing ABS wheel sensors
• Removing air from the ABS system
• Brake Service
• Checking the brake fluid level
• Checking the signal light
• Checking the thickness of the brake pads
• Visual inspection of the brake lines
• Parking brake test
• Checking the hydraulic booster
• Brake system malfunctions

Wheels and tires

• Changing wheels
• Snow chains
• Tire sizes and tire pressure
• Tire service
• Checking the tire tread
• Checking tire valves
• Wheel balancing
• Wrong tire wear

Body

• Removing and installing bumper
• Removing and installing radiator grille
• Removing and installing air intake
• Replacing decorative strips
• Removing and installing the hood cable
• Removing and installing the hood
• Removing and installing the door
• Adjusting the door lock
• Adjusting the door lock after installing the door
• Removing and installing an outside mirror
• Replacing the rear mirror
• Removing and installing the inner door panel
• Removing and installing inner door handle
• Windshield
• Removing and installing door glass
• Removing and installing window regulator
• Removing and installing the door lock cylinder
• Removing and installing the door lock
• Removing and installing rear door (trunk lid)
• Removing and installing rear door
• Removing and installing front seats
• Removing and installing rear seats
• Removing and installing rear seat backs
• Removing, installing and adjusting the sliding sunroof
• Heating and ventilation
• Removing and installing adjustment levers, adjusting rods
• Removal and installation of the heater motor

Electrical equipment

• Notes on optional equipment
• Charging the battery
• Battery faults
• Replacing fuses
• List of relays and fuses
• Generator
• Removal and installation of the generator
• Removing, installing and tensioning the V-belt
• Removing, installing and tensioning the flat belt
• Replacing and checking carbon brushes and generator voltage regulator
• Generator faults
• Starter
• Removing and installing starter
• Starter malfunctions
• Electrical service
• Battery check
• Checking the electrolyte level
• Electrolyte density check
• Battery clips stripping
• Battery test under load
• Checking V-belts
• Wiring diagrams
• How to use wiring diagrams
• Main electrical circuits
• Wire color coding
• Ignition system diagram
• Battery charging and starting system diagram
• Diagram of the petrol injection system in the ONS 2.0 l engine with a catalyst
• Diesel engine diagram
• Diagram of instruments and control lamps
• Indoor lighting scheme
• Outdoor lighting scheme
• Diagram of glass cleaners and washers
• Ignition system
• Switch TSZ transistor ignition operation
• Bosch distributor
• Ignition operation controlled by the parameters of the engine (microprocessor)
• Distributionless ignition system (microprocessor)
• Basics of safety rules when working with an electronic ignition system
• Checking the ignition distributor
• Removing and installing ignition distributor
• Installation of ignition
• Spark plugs
• Bosch spark plugs
• Beri spark plugs
• Spark plug appearance
• Applicability of spark plugs
• Ignition system service
• Checking the distributor cap
• Checking spark plugs
• Checking high voltage wires
• Checking the ignition coil
• Checking the resistance of the primary winding (A) Checking the resistance of the secondary winding (B)
• Lighting and light signaling system
• Headlight bulb replacement
• Replacing the halogen fog lamp
• Replacing the parking light bulb
• Replacing the front turn signal bulb
• Replacing brake indicator, rear light and direction indicator bulbs
• Replacing the brake light bulb
• Applicable lamps
• Headlight adjustment
• Removing and installing headlights
• Replacing glass and headlight reflector
• Replacing interior lighting lamps
• Appliances and accessories
• Removing and installing the instrument panel housing
• Removal and installation of devices
• Removing and installing direction indicator switches, glass and headlight wipers
• Removing and installing brake light switch
• Removing and installing trunk lighting switch
• Removing and installing fuel economy indicator bulbs
• Removing and installing the radio
• Connecting a programmable radio
• Radio connection
• Connecting a monaural radio
• Fuses for radios shipped before 8.83
• Fuses for radios shipped with 9.83
• Speaker replacement
• Replacing the volume control
• Removing and installing antenna
• Replacing the motorized antenna
• Removal and installation of panels and upholstery
• Glass cleaner
• Replacing the wiper bands
• Replacing the glass washer nozzles
• Adjusting the spray nozzles
• Replacing the windscreen wiper motor with bracket and rods
• Replacing the rear screen wiper motor
• Defective wiper blades

Car wash and care

• Body wash
• Preservation of the lower body and internal cavities
• Resin contamination
• Insect contamination
• Parking under the trees
• Industrial pollution
• Application of preservative
• Contamination from cement, lime and other building materials
• Saving plastic parts
• Maintenance of varnished surfaces
• Window cleaning
• Preservation of rubber seals
• Upholstery care