Content

General information

• Service information
• General information
• Identification codes
• Jacking and lifting
• Noise, vibration and harshness

Chassis

• Suspension
• Wheel alignment specifications
• Suspension system-general
• Information
• Front suspension
• Rear suspension
• Whels and tires
• Driveline
• Driveshaft
• Rear drive axle/differential
• Front drive axle/differential
• Front drive halfshafts
• Rear drive halfshafts
• Break system
• Break system-general information
• Drum brake
• Front disk break
• Parking break and actuation
• Hydraulic break actuation
• Power break actuation
• Anti-lock control
• Anti-lock control traction control
• Steering system
• Steering system-general information
• Power steering
• Steering linkage
• Steering column
• Steering column switches

Powertrain

• Engine
• Engine system-general information
• Engine-2.5L duratec-HE(122kw/165ps)-MI4
• Engine-2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L. 
• Duratorg-TDCi(110kw/150ps)-Puma
• Engine-3.2L duratorg-TDCi(148kw/200ps)-Puma
• Engine cooling-2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L. 
• Duratorg-TDCi(110kw/150ps)-Puma
• Engine cooling-3.2L duratorg-TDCi(148kw/200ps)-Puma
• Engine cooling
• Fuel charging and controls-2.5L duratec-HE(122kw/165ps)-MI4
• Fuel charging and controls-2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L. 
• Duratorg-TDCi(110kw/150ps)-Puma
• Fuel charging and controls 3.2L duratorg-TDCi(148kw/200ps)-Puma
• Fuel charging and controls-turbocharger
• Accessory drive-2.5L duratec-HE(122kw/165ps)-MI4
• Accessory drive-2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L 
• Duratorg-TDCi(110/150ps)-Puma 3.2L. Duratorg-TDCi(148/200ps)-Puma
• Starting system 2.5L duratec-HE(122kw/165ps)-MI4
• Starting system 2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L 
• Duratorg-TDCi(110/150ps)-Puma 3.2L. Duratorg-TDCi(148/200ps)-Puma
• Engine ignition 2.5L duratec-HE(122kw/165ps)-MI4
• Glow plug system 2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L 
• Duratorg-TDCi(110/150ps)-Puma 3.2L. Duratorg-TDCi(148/200ps)-Puma
• Glow plug system 3.2L duratorg-TDCi(148kw/200ps)-Puma
• Engine emission control
• Intake air distribution and filtering 2.5L duratec-HE(122kw/165ps)-MI4
• Intake air distribution and filtering 2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L 
• Duratorg-TDCi(110/150ps)-Puma 3.2L. Duratorg-TDCi(148/200ps)-Puma
• Evaporative emission
• Electronic engine control 2.5L duratec-HE(122kw/165ps)-MI4
• Electronic engine control 2.2L duratorg-TDCi(88kw/120ps)-Puma 2.2L. Duratorg-TDCi(96kw/130ps)-Puma 2.2L 
• Duratorg-TDCi(110/150ps)-Puma 3.2L. Duratorg-TDCi(148/200ps)-Puma
• Automatic transmission/transaxle
• Automatic transmission/transaxle-venicles with: 6-speed automatic transaxl-6R80 
• Transmission/transaxle cooling
• Automatic transmission/transaxle external control
• Manual transmission/transaxle, clutch and transfer case
• Manual transmission/transaxle and clutch-general information 
• Clutch-vehicles with: 5-speed manual transmission-MT75
• Clutch-vehicles with: 6-speed manual transmission-MT82
• Clutch controls-vehicles with: 5-speed manual transmission-MT75
• Clutch controls-vehicles with: 6-speed manual transmission-MT82
• Manual transmission/transaxle-vehicles with: 5-speed manual transmission
• Manual transmission/transaxle -vehicles with: 6-speed Manual transmission-MT82
• Manual transmission/transaxle external controls-vehicles with: MT-75
• Manual transmission/transaxle external controls-vehicles with: MT82
• Transfer case-vehicles with: 5-speed manual transmission-MT75/6-speed Manual transmission-MT82
• Transfer case-vehicles with: 6-speed automatic transaxle -6R80
• Exhaust system
• Exhaust system-2.5L Duratec-HE (122kW/165PS)-MI4
• Exhaust system-2.2L Duratorq-TDCi (88kW/120PS)-Puma/2.2L Duratorq-TDCi(96kW/130PS)-Puma/2.2L 
• Duratorq-TDCi (110kW/150PS)-Puma/3.2L Duratorq-TDCi (148kW/200PS)-Puma   
• Fuel system-general Information
• Fuel system-general information -2.5L Duratec-HE (122kW/165PS) -MI4
• Fuel system-general information -2.2L Duratorq-TDCi (88kW/120PS) -Puma/2.2L Duratorq-TDCi(96kW/130PS)-Puma/2.2L 
• Duratorq-TDCi (110kW/150PS) -Puma/3.2L Duratorq-TDCi (148kW/200PS)-Puma
• Fuel Tank and Lines
• Fuel Tank and Lines-2.2L Duratorq-TDCi (88kW/120PS) -Puma/2.2L Duratorq-TDCi (96kW/130PS)-Puma/2.2L 
• Duratorq-TDCi (110kW/150PS) -Puma/3.2L Duratorq-TDCi (148kW/200PS)-Puma
• Acceleration control

Electrical

• Climate Control System
• Climate control system-general information
• Climate control
• Auxiliary climate control

Instrumentation and Warning systems

• Instrument cluster
• Horn
• Warning devices
• Parking aid

Battery and charging system

• Charging system-general information
• Battery, Mounting and Cables
• Generator and Regulator

Information and entertainment systems

• Information and entertainment system-general information
• Information and entertainment system

Lighting

• Exterior Lighting
• Interior Lighting
• Daytime running lamps (DRL)

Electrical distribution

• Module communications
• Network
• Module configuration
• Wiring harnesses)

Electronic feature Group

• Anti-theft-active
• Anti-theft-passive
• Multifunction electronic modules

Body Paint