This book provides only a description of the repair of the engine Zetec / Duratec

To get acquainted and to buy the full book on car repair Ford Escape / Ford Maverick / Mazda Tribute since 2003 (including engine) it is possible under the link

Content

Four-cylinder engine

• General information
• Repair procedures that can be performed without removing the engine from the engine compartment
• Definition of top dead center for piston No1
• Cylinder head cover - removal and installation
• Valve clearance - checking and adjusting
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Crankshaft pulley - removal and installation
• Timing belt (2.0L engines) - removal, inspection and installation
• Timing chain cover, chain and tensioner - removal and installation
• Front engine seals - replacement
• Camshafts and tappets - removal, inspection and installation
• Cylinder head - removal and installation
• Oil pan - removal and installation
• Oil pump - removal, inspection and installation
• Flywheel - removal, inspection and installation
• Main rear oil seal
• Engine mounts - inspection and replacement

V6 engine

• General information
• Carrying out repairs without removing the engine from the engine compartment
• Top dead center (TDC) of the piston of the first cylinder - location
• Valve covers - removal and installation
• Intake manifold - removal and installation
• Exhaust manifolds - removal and installation
• Pulley and crankshaft front oil seal - removal and installation
• Front engine cover - removal and installation
• Drive chains, tensioners and guides - removal, inspection and installation
• Camshafts, hydraulic valve clearance compensators and rocker arms - removal, inspection and installation
• Cylinder heads - removal and installation
• Pallet - removal and installation
• Oil pump - removal, inspection and installation
• Engine rear main oil seal - replacement
• Drive disc - removal and installation
• Engine mounts - inspection and replacement

Engine overhaul

• General information
• Oil pressure test
• Checking compression in engine cylinders
• Diagnosis with underpressure measurement
• Alternative engine recovery methods
• Engine removal - methods and precautions
• Engine - removal and installation
• Engine overhaul - disassembly sequence
• Pistons / connecting rods - removal and installation
• Crankshaft - removal
• Engine overhaul - assembly sequence
• The first start and running-in of the engine after a major overhaul

Fuel and exhaust system

• General information and precautions
• Depressurizing the fuel system
• Fuel pump / fuel pressure - check
• Fuel lines and their couplings - general information
• Fuel pump / fuel level sensor - removal and installation
• Fuel tank - removal and installation
• Fuel tank cleaning and refurbishment - general
• Air cleaner - removal and installation
• Accelerator cable - removal, installation and adjustment
• Multipoint fuel injection (MFI) - general
• Fuel injection system - general condition check
• Throttle block - inspection, removal and installation
• Fuel pulsation damper - removal and installation
• Fuel receiver and injectors - removal and installation
• Exhaust system - inspection and replacement of elements

Exhaust gas composition monitoring and engine management

• General information
• On-Board diagnostic (OBD) and trouble codes (DTC)
• Camshaft position sensor (CMP) - replacement
• Clutch pedal position sensor (CPP) - replacement
• Crankshaft position sensor (CKP) - replacement
• Cylinder head temperature sensor (CNT) - replacement
• Coolant temperature sensor (ECT) - replacement
• Knock sensor - replacement
• Air meter (MAF) - replacement
• Output shaft speed sensor (OSS) - replacement
• Oxygen sensors - general information and replacement
• Power steering (PSP) hydraulic pressure sensor - replacement
• Throttle position sensor (TP) - replacement
• Selector lever position sensor (TR) - replacement and adjustment
• Turbine shaft speed sensor (TSS) - replacement
• Sensor vehicle speed (VSS) - replacement
• Engine control module (PCM) - replacement
• Idle air valve (IAC) - replacement
• Catalytic converters
• EVAP system - general description and replacement of elements
• Exhaust gas recirculation (EGR) system - general description and replacement of elements
• Crankcase ventilation (PCV) system - general description and replacement of elements