Contents

Operating instructions

General information

• Vehicle identification
• Fuel requirements
• Vehicle check
• Requirements for the operating conditions of a new car

Cab

• Instrumentation and indicator panel
• Combo switches
• Ignition lock
• Switch panel
• Cigarette lighter
• Steering column adjustment
• Parking brake control
• Cab door locks
• Window regulator control
• Fuel tank lock
• Driver's seat
• Vehicle cab ventilation, heating and air conditioning system
• Car radio
• Cab rollover

External equipment

• Additional cab attachments
• Cab front cover

Preparing for movement and movement

• Starting the engine
• Warm up the engine
• Car operation at low ambient temperatures
• Vehicle movement
• Economical driving

Maintenance

Daily vehicle inspection

• Adding coolant to the cooling system
• Replacing the coolant
• Car tire pressure
• Condensate drain

Periodic maintenance

• Air filter
• Fuel coarse fuel filter
• Fuel filter for fine fuel cleaning
• Oil filter
• Drive belts
• Fan clutch
• Clutch
• Drive bridges
• Suspension - fastening the springs to the vehicle axles
• Front wheel alignment
• Rearrangement of car wheels
• Free play of the steering wheel
• Brake lever
• Brake lever guide pin
• Battery
• Adjusting the direction of headlights
• Fuse box
• Oils and technical fluids
• Wheel inflation
• Wheel replacement
• Possible malfunctions and how to fix them

Automotive tool

• Vehicle specifications

Dump truck operation and maintenance manual

Dump truck operation and maintenance manual

• Introduction
• Basic safety instructions
• Operating instructions
• Body lifting
• Maintenance instructions
• Troubleshooting

Power take-off

• Operating instructions
• Disconnecting the power take-off
• Removing the cover

HYVA gear and piston pumps

• Changing the direction of rotation of FP series gear pumps
• Gear and piston pumps, installation instructions

Pump catalog

• Hydraulic pumps
• Gear pumps
• Piston pumps
• Gear pump UNI 3H with rotation in both directions
• ISO 4H BR series double rotating gear pumps
• Piston pump UNI 4H with left or right direction of rotation
• ISO 4H gear pump with left or right direction of rotation
• ISO 4H heavy duty gear pumps with left, right rotation or both directions

Anti-vibration unit

• Introduction
• Installation instructions

HYVA dump truck hydraulic drives

• Introduction

Telescopic cylinders HYVA

• Characteristics of the HYVA front cylinder
• Characteristics of the HYVA underbody cylinder
• Cylinder type description
• Front cylinder kits
• Brackets and support frames
• Underbody cylinders UCB

Repair manual for front (FC, FE and FEE) and underbody (DCT) cylinders

• General provisions
• Removing the cylinder from the dump truck
• Disassembling the cylinder
• Build
• Connecting and testing the cylinder
• Tables

Front cylinder assembly instructions (FC, FE and FEE)

• Installation instructions
• Installation location and clearances
• Installing the cylinder on a subframe
• Installing the cylinder on a support
• Connecting the cylinder to the body
• Connecting and testing the cylinder
• Tables

Valves

• Lift control valve - PT
• Instruction
• Installation instructions
• HYVA body lift valve
• Pneumatic proportional body lift valve

Parts catalog

• Engine (right side view)
• Engine (left side view)
• Engine without fuel heating (right side view)
• Engine without fuel heating (left side view)
• Engine mount
• Cylinder block elements
• Cylinder block assembly
• Cylinder head assembly
• Cylinder head elements
• Piston and connecting rod
• Cylinder head cover assembly
• Crankshaft, pulley, flywheel
• Fist device
• Drive system
• Air distribution
• Exhaust manifold
• Oil pan
• Oil filler neck and oil level indicator
• Oil pump
• Crankcase ventilation
• Oil suction piping
• Centrifugal oil filter
• Oil cooler
• Fuel tank and fuel line
• Fuel tank and fuel line (without fuel heating)
• Accelerator control device
• Air filter
• High pressure fuel supply system
• Fuel pre-filter
• Fine fuel filter
• Turbocharger
• Intercooler and piping
• Exhaust system
• Radiator
• Thermostat, water pump and fan support
• Attachment drive (with air conditioning)
• Auxiliary drive (without air conditioning)
• Drain valve
• Fan, fan clutch
• Expansion tank and piping
• Clutch
• Clutch actuator
• Clutch and transmission housing
• Secondary shaft
• Left and right countershafts
• Input shaft
• Reverse intermediate shaft
• Gearbox upper cover
• Gear shifting mechanism
• Pressure regulator
• Divider drive gear
• Divider main shaft
• Left and right intermediate shafts of the divider
• Back cover
• Divider shifting cylinder
• Pneumatic system of the gearbox mechanism
• Pneumatic element of the gearbox mechanism
• Gear shift control
• Power take-off
• Middle bridge: hull
• Middle axle: differential
• Middle axle: hub
• Central axle propeller shaft
• Intermediate propeller shaft of the middle axle
• Rear axle propeller shaft
• Rear axle assembly
• Rear axle: differential
• Rear axle: axle shafts and differential locks
• Frame
• Front suspension
• Rear suspension
• Front axle and track rod
• Longitudinal tie rods
• Wheel
• Front wheel hub and brake drum
• Spare wheel lift
• Steering column support
• Steering gear
• Power steering
• Front wheel brake
• Middle axle brake
• Rear axle brake
• Brake system diagram
• Tractor brake system diagram
• Receiver
• Receiver of the tractor
• Electrical equipment
• Reading lamp in the cockpit
• Front headlights
• Turn signal lamps
• Rear combination lamp
• Fuse box
• Cigarette lighter
• Combo switch
• Switch panel
• Controller block
• Battery
• Electrical power distribution box
• Junction box bracket
• Instrument cluster
• Radio
• Toolbox
• Front cab suspension
• Front bumper
• Rear cab suspension
• Hydraulic cab tipping device (electric pump)
• Hydraulic cab tipping device (hand pump)
• Rug
• Wing
• Step
• Left rear mudguard
• Right rear mudguard
• Finishing panel above the windshield
• Finishing panel under the windshield
• Sealing foil over the windshield
• Windshield wiper
• Windshield
• Windscreen washer
• Front outer panel
• Latch
• Castle
• Bottom panel
• Instrument cluster panel
• Instrument cluster interior trim
• Dashboard outer trim
• Side window lining
• Rear window lining
• Side window
• Rear window
• Internal roof cladding
• Roof visor
• Roof side trim
• Mechanical window regulator
• Door glass
• Internal door lining
• Door lock device
• Driver's seat
• Front seat
• Shelf
• Heating pipes
• Ventilation and heating system
• Air conditioning compressor (optional)
• Refrigerant piping, condenser, reservoir
• Autonomous heater
• Air conditioner
• Interior rearview mirror
• Left outside rearview mirror
• Right outside rearview mirror
• Left sun visor
• Sun visor right
• Curb mirror
• Seat belt